Prosthetic foot with longer upper forefoot and shorter lower forefoot

• US 7,824,446 B2
• Filed: 12/05/2007
• Issued: 11/02/2010
• Est. Priority Date: 12/06/2006
• Status: Expired due to Fees

• Current Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Original Assignee: Freedom Innovations LLC (Ottobock SE & Co. KGaA)
• Inventors: Christensen, Roland J., Boren, Marcus
• Primary Examiner(s): Matthews; William H
• Assistant Examiner(s): Hoffman; Marcia
• Application Number:
  US11/999,734
• Publication Number:
  US 20080167731A1
• Time in Patent Office: 1,063 Days
• Field of Search: 623 47- 56, 482 75- 76
• US Class Current: 623/52
• CPC Class Codes: A61F 2/66 Feet; Ankle joints
• CPC Class Codes: A61F 2002/5001 Cosmetic coverings
• CPC Class Codes: A61F 2002/5007 having elastic means different from springs, e.g. including an elastomeric insert
• CPC Class Codes: A61F 2002/5055 Reinforcing prostheses by embedding particles or fibres during moulding or dipping, e.g. carbon fibre composites
• CPC Class Codes: A61F 2002/6621 Toes
• CPC Class Codes: A61F 2002/6642 Heels
• CPC Class Codes: A61F 2002/665 Soles
• CPC Class Codes: A61F 2002/6664 Dual structures made of two connected cantilevered leaf springs
• CPC Class Codes: A61F 2002/6678 L-shaped
• CPC Class Codes: A61F 2002/6685 S-shaped

Abstract

The invention provides a prosthetic foot device including an elongated upper forefoot portion extending through an upper attachment section, forwardly through an arch section, and to a toe section positioned at a toe location of a natural foot. The foot device also includes an elongated lower forefoot portion extending through an upper attachment section attached to the attachment section of the upper forefoot portion, and forwardly under the arch section of the upper forefoot portion to a terminal end positioned under the ball location of a natural foot and rearward of the toe section of the upper forefoot portion.

Claims

1. A prosthetic foot device, comprising:

a pair of elongated forefoot members including an upper forefoot member disposed over a lower forefoot member, each forefoot member extending from an attachment section configured to be coupled to a limb of an amputee;

the lower forefoot member extending to a termination point at a ball location of a natural foot and under the upper forefoot member;

the upper forefoot member extending past the termination point of the lower forefoot member to a termination point at a toe location of a natural foot;

the upper forefoot member and the lower forefoot member forming elongated springs that bend under load to store energy and return to an original configuration when load is released to release energy; and

an entire length of the lower forefoot member being parallel to the upper forefoot member with respect to a side view and disposed adjacent the upper forefoot member by less than a thickness of one of the forefoot members, wherein the upper forefoot member is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through the attachment section,

     2) downwardly through an ankle section positioned at an approximate ankle location of a natural foot,

     3) forwardly through an arch section, and

     4) forwardly to the termination point at the toe location of a natural foot; and

the lower forefoot member is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through the attachment section,

     2) downwardly through an ankle section, and

     3) forwardly through an arch section under the arch section of the upper forefoot portion to the termination point at the ball location of a natural foot.

2. A device in accordance with claim 1, wherein the lower forefoot member has a longitudinal length between about 60% to 90% of a longitudinal length of the upper forefoot member.

3. A device in accordance with claim 1, wherein the upper forefoot member contacts a support surface at the termination point of the upper forefoot member and the lower forefoot member contacts the support surface at the termination point of the lower forefoot member.

4. A device in accordance with claim 1, further comprising a cushion member disposed between the upper forefoot member and the lower forefoot member.

5. A device in accordance with claim 1, further comprising:

a primary elongated ankle member extending from an upper attachment section attached to the attachment section of the lower forefoot member, downwardly through an ankle section, forwardly under an ankle section of the lower forefoot member, and rearwardly to a heel section positioned at a heel location of a natural heel.

6. A device in accordance with claim 5, further comprising:

a secondary elongated ankle member extending from an upper attachment section attached to the upper attachment section of the primary elongated ankle member, downwardly through an ankle section, forwardly under the ankle section of the primary elongated ankle member, and rearwardly to a heel section positioned above the heel section of the primary elongated ankle portion.

7. A device in accordance with claim 5, further comprising:

a lower footplate disposed under the forefoot members and the primary elongated ankle member and extending substantially from the toe location to the heel location.

8. A device in accordance with claim 5, wherein the upper attachment sections of the upper and lower forefoot members and the upper attachment section of the primary elongated ankle member are disposed at an oblique angle with respect to a support surface.

9. A device in accordance with claim 1, wherein a terminal end of the lower forefoot member forms a non-orthogonal angle with respect to the longitudinal axis of the device in a side to side direction with one lateral side of the lower forefoot member being longer than another lateral side of the lower forefoot member.

10. A device in accordance with claim 1, wherein the pair of elongated forefoot members further extend from the attachment section downward through an ankle section positioned at an ankle location of a natural foot.

11. A prosthetic foot device, comprising:

a) an elongated upper forefoot portion that is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through an upper attachment end configured to be coupled to a limb of an amputee,

     2) downwardly through an ankle section positioned at an approximate ankle location of a natural foot,

     3) forwardly through an arch section, and

     4) forwardly to a toe section positioned at a toe location of a natural foot;

b) an elongated lower forefoot portion that is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through an upper attachment end attached to the upper attachment end of the upper forefoot portion,

     2) downwardly through an ankle section, and

     3) forwardly through an arch section under the arch section of the upper forefoot portion to a terminal end positioned at a ball location of a natural foot and rearward of the toe section of the upper forefoot;

c) the upper forefoot member and the lower forefoot member forming vertically oriented arcs extending in a posterior and anterior direction;

d) the upper forefoot portion and the lower forefoot portion forming elongated springs that bend under load to store energy and return to an original configuration when load is released to release energy, with the arch section of the upper forefoot portion displacing towards the ankle section of the upper forefoot portion, and the arch section of the lower forefoot portion displacing towards the ankle section of the lower forefoot portion, under load; and

e) the upper and lower forefoot portions being disposed directly adjacent one another with no gap between the upper forefoot member and the lower forefoot member.

12. A device in accordance with claim 11, wherein the lower forefoot portion has longitudinal length between about 60% to 90% a longitudinal length of the upper forefoot portion.

13. A device in accordance with claim 11, wherein the upper forefoot portion contacts a support surface at a termination point of the upper forefoot portion and the lower forefoot portion contacts the support surface at a termination point of the lower forefoot portion.

14. A device in accordance with claim 11, further comprising:

a primary elongated ankle portion extending

     1) rearwardly through an upper attachment section attached to the attachment end of the lower forefoot portion,

     2) downwardly through an ankle section

     3) forwardly under an ankle section of the lower forefoot portion, and

     4) rearwardly to a heel section positioned at a heel location of a natural heel.

15. A device in accordance with claim 14, further comprising:

a secondary elongated ankle portion extending

     1) rearwardly through an upper attachment section attached to the upper attachment section of the primary elongated ankle portion,

     2) downwardly through an ankle section

     3) forwardly under the ankle section of the primary elongated ankle portion, and

     4) rearwardly to a heel section positioned above the heel section of the primary elongated ankle portion.

16. A device in accordance with claim 11, further comprising:

a lower footplate, attached to the upper forefoot portion, and extending rearwardly through

     1) a toe section attached to the toe section of the upper forefoot portion,

     2) an arch section, and

     3) to a heel section positioned at a heel location of a natural foot.

17. A device in accordance with claim 11, wherein the upper attachment end of the upper forefoot portion is disposed at an oblique angle with respect to a support surface.

18. A device in accordance with claim 11, wherein the terminal end of the lower forefoot portion forms a non-orthogonal angle with respect to the longitudinal axis of the device in a side to side direction so that one side of the lower forefoot portion is longer than an opposite side of the lower forefoot portion with one lateral side of the lower forefoot portion being longer than another lateral side of the lower forefoot portion.

19. A prosthetic foot device, comprising:

a pair of elongated forefoot members including an upper forefoot member disposed over and directly adjacent a lower forefoot member with no gap between the upper forefoot member and the lower forefoot member, and the forefoot members extending from attachment ends attached together at a common location and configured to be coupled to a limb of an amputee;

an entire length of the lower forefoot member being parallel to the upper forefoot member with respect to a side view;

the upper forefoot member and the lower forefoot member forming elongated springs that bend under load to store energy and return to an original configuration when load is released to release energy;

the lower forefoot member extending to a termination point at a ball location of a natural foot and under the upper forefoot member; and

the upper forefoot member extending past the termination point of the lower forefoot member to a termination point at a toe location of a natural foot, wherein the upper forefoot member is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through the attachment section,

     2) downwardly through an ankle section positioned at an approximate ankle location of a natural foot,

     3) forwardly through an arch section, and

     4) forwardly to the termination point at the toe location of a natural foot; and

the lower forefoot member is substantially arcuate with curved sections, straight sections or both, and extending

     1) rearwardly and downwardly through the attachment section,

     2) downwardly through an ankle section, and

     3) forwardly through an arch section under the arch section of the upper forefoot portion to the termination point at the ball location of a natural foot.