Delivering samples to and controlling analytical instruments

• US 7,824,613 B2
• Filed: 02/21/2006
• Issued: 11/02/2010
• Est. Priority Date: 02/21/2006
• Status: Active Grant

• Current Assignee: Daniel T. Richter
• Original Assignee: Daniel T. Richter
• Inventors: Richter, Daniel T.
• Primary Examiner(s): Nagpaul; Jyoti
• Application Number:
  US11/359,198
• Publication Number:
  US 20070196236A1
• Time in Patent Office: 1,715 Days
• Field of Search: 422 63- 67, 422 99-100, 198/346.2, 198/347.1, 198/456, 198/463.1, 436/180
• US Class Current: 422/63
• CPC Class Codes: G01N 2035/0481 Pneumatic tube conveyors; Tube mails; "Rohrpost"
• CPC Class Codes: G01N 35/1095 for supplying the samples to flow-through analysers for a specific analyser see relevant groups, e.g. under G01N15/00, G01N21/00, G01N27/00, G01N30/00, H01J49/00
• CPC Class Codes: Y10T 436/2575 Volumetric liquid transfer

Abstract

A control system for a bank of analytical instruments operates the instruments as a group rather than singly. The system includes an autoloader at a sample preparation station into which an individual loads sample vials of unknown material. A second autoloader provides sample vials of known material that can be used to calibrate instruments. A computer controls the autoloader and a conveyor system to deliver a selected one of the vials to a selected instrument. The conveyor system includes a group of distributors, typically in series, to deliver a vial to any one of a large group of instruments. The conveyor system is preferably a pneumatic system including a receiver and technique for slowing the vials down when they approach the receiver. The receiver is positioned to deliver the vial to an autoinjector of the instrument. A computer monitors and communicates with the analytical instrument to obtain inputs to control components of the system.

Claims

1. A system for transporting samples to and operating a bank of analytical instruments at least some of which include an automatic injector for delivering a liquid sample from a vial into the instrument, comprising

a pneumatic conveyor using a gas as a propulsion fluid and including an inlet at a station, an outlet at selected ones of the automatic injectors and at least one conduit between the inlet and the outlets,

an autoloader at the station including a removable tray having a large number of recesses for holding sample vials,

a venturi having a low pressure inlet adjacent the tray for receiving a selected vial from one of the recesses, a power gas inlet and a high pressure outlet delivering the selected vial to the conveyor inlet for delivery to a selected one of the automatic injectors, and

at least one computer communicating with at least some of the instruments and using information from the instrument as an input for controlling operation of the autoloader and conveyor.

2. The system of claim 1 further comprising a disposal receptacle and wherein the conveyor provides the capability of transporting vials from the autoloader to the instruments and of transporting vials from the instruments to the disposal receptacle.

3. The system of claim 1 wherein the instruments each comprise a communication port for communicating with an external device, the computer having a communication link for connection to the communication port.

4. The system of claim 1 wherein the system provides a series of elements for holding samples of unknown composition and a series of elements for holding samples of known composition and the controller periodically selects samples of known composition for delivery to the conveyor for calibrating at least one of the instruments.

5. The system of claim 4 wherein the autoloader provides the elements for holding the samples of unknown composition and further comprising a second autoloader for holding the samples of known composition.

6. The system of claim 1 wherein the station comprises a sample preparation station where liquids are taken from a container and placed in a vial and the vials are loaded into the tray.

7. The system of claim 1 wherein at least some of the instruments include a data output device and the computer includes a communication link with the data output device for monitoring operation of the instruments.

8. The system of claim 1 wherein the computer has the capability of conducting quality control operations on the instruments and delivering a signal in response to the quality control operations.

9. The system of claim 1 wherein at least one of the automatic injectors provides a recess to receive a vial from the conveyor and further comprising a venturi having a low pressure inlet adjacent the recess and a high pressure outlet in communication with one of the conduits whereby the venturi may suction a vial out of the automatic injector recess and deliver it into one of the conveyor conduits.

10. The system of claim 1 wherein the autoloader comprises an arm for retrieving the vial from one of the recesses and transferring it to the low pressure venturi inlet.

11. The system of claim 1 wherein the venturi is connected to one of the conveyor conduits so vials can pass from the conduit, into the outlet and then to the inlet.

12. A system for transporting samples to and operating a bank of analytical instruments at least some of which include an automatic injector for delivering a liquid sample from a vial into the instrument, comprising a pneumatic conveyor using a gas as a propulsion fluid and including an inlet at a station and an outlet at selected ones of the automatic injectors, an autoloader at the station for holding sample vials and presenting a selected one of the vials to the conveyor inlet for delivery to a selected one of the automatic injectors and at least one computer communicating with at least some of the instruments and using information from the instrument as an input for controlling operation of the autoloader and conveyor, the pneumatic conveyor comprising a plurality of distributors in series having at least one conduit connected at one end and at least a plurality of conduits at an opposite end, the conduits of a downstream distributor connecting each of the instruments to an upstream distributor so the computer can direct sample vials from the autoloader to each instrument.

13. The system of claim 12 wherein the conveyor comprises a receiver in the conduits adjacent the conveyor outlets, the receiver including means for slowing the vial at a location adjacent the instrument.

14. The system of claim 13 wherein the slowing means comprises a gate having a shoulder for abutting the vial.

15. The system of claim 12 wherein the conveyor comprises a receiver in the conduits adjacent the conveyor outlets and a sensor upstream of the receiver for detecting the passage of a vial and deenergizing the pneumatic conveyor.

16. The system of claim 12 wherein the outlet comprises a receiver for receiving a vial adjacent an end of the pneumatic conveyor, comprising

a tubular housing having an axis in a direction of movement of the vial;

a gate having an edge, the gate being biased for movement between a first position outside a path of movement of the vial toward a second position where the edge is inclined to the path of movement so an incoming vial contacts the edge and moves the gate toward the first position; and

a motor for moving the gate from the second position to the first position.

17. The system of claim 12 wherein the autoloader comprises

a base having an upstanding wall providing a series of horizontally and vertically spaced first openings for receiving the vials;

a manifold inside the wall providing at least one second opening aligning with, and being in vial transferring relation to, different ones of the first openings in different positions of the manifold; and

a motor causing relative movement between the base and the manifold between a plurality of positions for aligning the at least one second opening to a selected one of the first openings.

18. The system of claim 12 wherein the distributor comprises

a housing having an inlet sleeve rotatably receiving an inlet conduit and a planar bottom wall having a plurality of outlets in a circular path for connection to a plurality of outlet conduits;

a rotatable article director in the housing having a rotatable disc providing a flat bottom abutting the planar bottom wall and providing an opening registering with the circular path, the inlet conduit being connected to the planar bottom wall around the opening for directing vials entering through the inlet opening to a selected one of the outlets in response to the rotational position of the disc;

a seal operative between the flat bottom of the rotatable disc and the planar bottom wall preventing leakage between the disc and the bottom wall; and

a motor for rotating the rotatable article director in response to a command.

19. The system of claim 12 wherein the venturi is connected to one of the conveyor conduits so vials can pass from the conduit, into the outlet and then to the inlet.

20. The system of claim 12 wherein the distributor comprises

a housing having an inlet connected to an inlet conduit of the pneumatic conveyor and a plurality of outlets connected to a plurality of outlet conduits of the pneumatic conveyor;

an article director in the housing having an opening registering with the housing inlet and an outlet movable between a plurality of positions aligned with the housing outlet; and

a motor for moving the article director in response to a command between the plurality of positions.

21. The system of claim 12 wherein at least one of the automatic injectors provides a recess to receive a vial from the conveyor and further comprising a venturi having a low pressure inlet adjacent the recess and a high pressure outlet in communication with one of the conduits whereby the venturi may suction a vial out of the automatic injector recess and deliver it into one of the conveyor conduits.