Lighting system using semiconductor coupled with a reflector have a reflective surface with a phosphor material

• US 7,828,459 B2
• Filed: 10/31/2006
• Issued: 11/09/2010
• Est. Priority Date: 09/29/2004
• Status: Expired due to Fees

• Current Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Original Assignee: ABL IP Holding LLC (Acuity Brands, Inc.)
• Inventors: Rains, Jack C.
• Primary Examiner(s): CARIASO, ALAN B
• Application Number:
  US11/589,941
• Publication Number:
  US 20080291670A1
• Time in Patent Office: 1,470 Days
• Field of Search: 362/84, 362/230, 362/231, 362/260, 362/298, 362/303, 362/241, 362/245, 362/247
• US Class Current: 362/231
• CPC Class Codes: F21K 9/62 using mixing chambers, e.g. housings with reflective walls
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21S 41/37 characterised by their material, surface treatment or coatings
• CPC Class Codes: F21V 7/0008 providing for indirect lighting
• CPC Class Codes: F21V 7/0025 Combination of two or more reflectors for a single light source array of reflectors for a cluster of light sources F21V7/0083
• CPC Class Codes: F21V 7/26 the material comprising photoluminescent substances
• CPC Class Codes: F21V 7/30 the coatings comprising photoluminescent substances
• CPC Class Codes: F21V 9/08 for producing coloured light, e.g. monochromatic; for reducing intensity of light with provision for controlling the colour F21V9/40
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H01L 2224/48091 Arched
• CPC Class Codes: H01L 2224/48247 connecting the wire to a bond pad of the item
• CPC Class Codes: H01L 2924/00012 Relevant to the scope of the group, the symbol of which is combined with the symbol of this group
• CPC Class Codes: H01L 2924/00014 the subject-matter covered by the group, the symbol of which is combined with the symbol of this group, being disclosed without further technical details
• CPC Class Codes: H01L 2924/181 Encapsulation
• CPC Class Codes: H05B 45/20 Controlling the colour of the light

Abstract

To improve semiconductor-based systems for generating white light, a phosphor is integrated with an external structure, such as a reflector. A disclosed exemplary system, for illumination applications, utilizes one or more semiconductor devices for emitting radiant energy of a first wavelength. A reflector outside the package of the LED or other semiconductor device has a reflective surface arranged to receive radiant energy from the energy source. At least some of the received radiant energy of the first wavelength excites one or more phosphors associated with an external light processing element, for example, located along the surface of the reflector, to emit light, including visible light energy of at least one second wavelength different from the first wavelength. In the examples, at least some of visible light emitted by the phosphor is reflected by the reflective surface of the reflector and directed to facilitate the particular humanly perceptible luminance or illumination application.

Claims

1. A semiconductor lighting system, for a visible light illumination application in a region or area to be inhabited by a person, the lighting system comprising:

a semiconductor device, for emitting radiant energy of a first wavelength;

a reflector outside a package of the semiconductor device, having a reflective surface arranged to receive radiant energy from the semiconductor device;

at least one phosphor extending over at least a substantial portion of the reflective surface of the reflector, such that radiant energy of the first wavelength from the semiconductor device excites the at least one phosphor to emit visible light, comprising visible light energy of at least one second wavelength different from the first wavelength, wherein at least some of visible light emitted by the at least one phosphor is reflected by the reflective surface of the reflector, and the lighting system directs at least the visible light emitted by the at least one phosphor so that it can be perceived by a person when present in the region or area to be inhabited;

a second reflector positioned between the energy source package and a region to be illuminated by the visible light from the system so as to mask view of the energy source package by the person; and

at least one second phosphor extending over at least a substantial portion of the reflective surface of the second reflector, such that radiant energy excites the at least one second phosphor to emit visible light, comprising visible light energy of a wavelength different from the first wavelength.

2. The lighting system of claim 1, wherein the at least one remote phosphor comprises quantum dots.

3. A semiconductor lighting system, for a visible light illumination application in a region or area to be inhabited by a person, the lighting system comprising:

a semiconductor device comprising a semiconductor for emitting radiant energy of a first wavelength and a package enclosing the semiconductor;

a macro reflector outside the package enclosing the semiconductor having a reflective surface arranged to receive radiant energy from the semiconductor device;

at least one remote phosphor extending over at least a substantial portion of the reflective surface of the macro reflector and apart from the semiconductor device, such that radiant energy of the first wavelength from the semiconductor device excites the at least one remote phosphor to emit visible light, comprising visible light energy of at least one second wavelength different from the first wavelength, wherein;

at least some of visible light emitted by the at least one remote phosphor is reflected by the reflective surface of the macro reflector, and the lighting system directs at least the visible light emitted by the at least one remote phosphor so that it can be perceived by a person when present in the region or area to be inhabited, and

the at least one remote phosphor comprising a first phosphor of a type which is excited by radiant energy of the first wavelength to emit visible light comprising light energy of the second wavelength; and

a second phosphor of a type different from the first type, which is excited to emit visible light comprising light energy of a third wavelength different from the first and second wavelengths.

4. The lighting system of claim 3, wherein the at least one remote phosphor doped within the reflector further comprises a third phosphor of a type which is excited to emit visible light comprising light energy of a fourth wavelength different from the first, second and third wavelengths.

5. The lighting system of claim 3, wherein the semiconductor device comprises a semiconductor device for emitting at least some ultraviolet (UV) radiation.

6. The lighting system of claim 3, wherein the semiconductor device comprises a semiconductor device for emitting at least some blue light.

7. The lighting system of claim 3, wherein at least one of the first and second phosphors comprises quantum dots.

8. The lighting system of claim 3, further comprising:

a plurality of semiconductor devices for emitting radiant energy of the first wavelength, wherein

each of the semiconductor devices is enclosed within its own package,

the macro reflector is outside the package of all of the semiconductor devices, and

the reflector surface of the macro reflector is arranged to receive radiant energy from each semiconductor device.

9. A semiconductor lighting system, for a visible light illumination application in a region or area to be inhabited by a person, the lighting system comprising:

a structure forming an optical integrating cavity comprising a material forming a diffusely reflective inner surface of the cavity and at least one optical passage for emission of radiant energy integrated by diffuse reflection within the cavity in a direction to facilitate the light illumination application in the region or area to be inhabited;

a light emitting semiconductor device comprising a semiconductor, the semiconductor coupled for emission of radiant energy including a first wavelength into the cavity, wherein the cavity is positioned exterior to a package which encloses the semiconductor; and

at least one remote phosphor extending over at least a substantial portion of the diffusely reflective inner surface of the cavity and apart from the semiconductor device, the at least one remote phosphor being of a type excited by radiant energy of the first wavelength for emission of visible light of at least one second wavelength different from the first wavelength for reflection and integration within the cavity so as to be included in light emitted through the at least one passage,

wherein the at least one remote phosphor comprises;

a first phosphor of a type which is excited by radiant energy of the first wavelength to emit visible light comprising the second wavelength; and

a second phosphor of a type different from the first type, which is excited to emit visible light of a third wavelength different from the first and second wavelengths.

10. The lighting system of claim 9, wherein the at least one remote phosphor comprises a third phosphor of a type which is excited to emit visible light of a fourth wavelength different from the first, second and third wavelengths.

11. The lighting system of claim 9, wherein the light emitting semiconductor device comprises a light emitting diode for emitting at least some ultraviolet (UV) radiation.

12. The lighting system of claim 11, wherein the light emitting semiconductor device comprises a light emitting diode for emitting at least some blue light.

13. The lighting system of claim 9, wherein at least one of the first and second phosphors comprises quantum dots.