Reflector for transmission of a desired band of wavelengths of electromagnetic radiation

• US 7,830,075 B2
• Filed: 10/28/2005
• Issued: 11/09/2010
• Est. Priority Date: 10/28/2005
• Status: Expired due to Fees

• Current Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Original Assignee: Hewlett-Packard Development Company, L.P. (HP Inc.)
• Inventors: Wu, Kuohua
• Primary Examiner(s): Roy; Sikha
• Application Number:
  US11/262,195
• Publication Number:
  US 20070097691A1
• Time in Patent Office: 1,838 Days
• Field of Search: 313/110, 313/113
• US Class Current: 313/113
• CPC Class Codes: F21V 7/24 characterised by the material
• CPC Class Codes: F21V 7/28 characterised by coatings
• CPC Class Codes: G02B 5/22 Absorbing filters G02B5/201 - G02B5/208 take precedence
• CPC Class Codes: G02B 5/281 designed for the infrared light
• CPC Class Codes: G02B 5/285 comprising deposited thin solid films G02B5/281 - G02B5/289 take precedence; multilayered film filters for fibre optic multiplexing G02B6/29361

Abstract

A cool light source includes a reflector having a band-reject reflective coating and an underlying absorptive coating. The cool light source also includes a window with a band-pass transmission function that is substantially complimentary to the band-reject reflective coating.

Claims

1. A reflector having a concave cavity, comprising:

an absorptive layer disposed on the concave cavity;

a reflective filter coating disposed on the absorptive layer adapted to reflect a band of wavelengths and to transmit wavelengths outside of the band of wavelengths;

a window including an optical coating comprising a short-wave filter in optical series with a long-wave filter, said optical coating comprising dielectric layers; and

additional dielectric layers in said optical coating configured to reduce reflectance loss due to air and window interface index mismatch and for phase matching between said short-wave and long-wave filters.

2. The reflector of claim 1, wherein the optical coating on the window includes at least two separate optical coatings on opposite sides of the window.

3. The reflector of claim 1,

in which the short-wave filter and long-wave filter, are disposed on the distal side of said window.

4. The reflector of claim 1, the reflection of wavelengths at the window outside the band of wavelengths is greater than 80% on average.

5. The reflector of claim 1, wherein the transmission of wavelengths outside the band of wavelengths by the reflective filter coating is greater than 50% on average.

6. The reflector of claim 1, wherein the band of wavelengths is within the visible region and wherein the wavelengths outside of the band of wavelengths include the UV and IR regions.

7. The reflector of claim 1, wherein the reflector is formed of a heat conductive substrate.

8. The reflector of claim 1 wherein the window includes a far IR filter.

9. The reflector of claim 1 further comprising a light source from the group consisting of mercury-arc, xenon-arc, metal halide, and halogen.

10. The reflector of claim 1, further comprising an optical decoupling layer between said short-wave and long-wave filters.

11. The reflector of claim 1, in which said concave cavity is formed in a metal which has a coefficient of thermal expansion (CTE) that is different from a CTE of said absorptive layer.

12. The reflector of claim 1, further comprising a decoupling layer between said absorptive layer and said reflective filter.

13. The reflector of claim 12, in which said concave cavity is formed in a metal which has a coefficient of thermal expansion (CTE) that is different from a CTE of said decoupling layer.

14. A reflector, comprising:

an optical cavity including a means for convectively removing heat;

an absorptive layer disposed in the optical cavity;

a reflective filter; and

a decoupling layer disposed between the absorptive layer and reflective filter;

said reflective filter comprising means for reflecting a set of desired wavelengths, and said absorptive layer comprising means for absorbing at least partially a set of undesired wavelengths and converting the undesired wavelengths to heat; and

means for transmitting the set of desired wavelengths from the optical cavity including means for reflecting substantially the set of undesired wavelengths back to the means for absorbing,

in which the means for transmitting includes a means for reflecting a set of short-wavelengths in optical series with a means for reflecting a set of long-wavelengths, and a number of additional dielectric layers interposed between said means for reflecting a set of short-wavelengths and said means for reflecting a set of long-wavelengths configured to reduce reflectance loss due to air and window interface index mismatch and for phase matching between said means for reflecting a set of short-wavelengths and said means for reflecting a set of long-wavelengths.

15. The reflector of claim 14 further including means for generating the set of desired wavelengths and the set of undesired wavelengths disposed in the optical cavity.

16. A projection system, comprising:

a cool light source having,

an electromagnetic radiator capable of creating a set of desired wavelengths and a set of undesired wavelengths,

a reflector having a reflective coating configured to reflect substantially the set of desired wavelengths and at least partially absorb the set of undesired wavelengths, and

a window having a set of dielectric coatings comprising a short-wave filter in optical series with a long-wave filter configured to transmit substantially the set of desired wavelengths and reflect substantially the set of undesired wavelengths back to the reflective coating and additional dielectric layers in said coatings configured to reduce reflectance loss due to air and window interface index mismatch and for phase matching between said short-wave and long-wave filters; and

a light modulator assembly optically coupled to the cool light source.

17. The projection system of claim 16 wherein the electromagnetic radiator is an arc light source.

18. The projection system of claim 16 wherein the reflective coating on the reflector includes a reflective layer of dielectric coating disposed over an absorptive layer.

19. The projection system of claim 16 wherein the set of dielectric coatings on the window are configured to include a short-wave pass filter in optical series with a long-wave pass filter.

20. The projection system of claim 19 wherein the short-wave pass filter and the long-wave pass filter are on opposing sides of the window.

21. The projection system of claim 19 wherein the short-wave pass filter and the long-wave pass filter on are on the same side of the window.

22. The projection system of claim 19 wherein the short-wave pass filter and the long-wave pass filter are optically decoupled from each other.

23. A method of making a cool light source, comprising:

creating a set of desired wavelengths and a set of undesired wavelengths of electromagnetic radiation;

reflecting substantially the set of desired wavelengths, absorbing at least partially the set of undesired wavelengths, and reflecting any remaining set of the undesired wavelengths off of a first reflective surface; and

reflecting substantially the set of undesired wavelengths with a second reflective surface back to the first reflective surface and transmitting the set of desired wavelengths through the second reflective surface including forming the second reflective surface from a short-wave pass filter in optical series with a long-wave pass filter, both said filters being disposed on a same side of a window that comprises said second reflective surface

and applying a number of additional dielectric layers interposed between said short-wave pass filter and long-wave pass filter configured to reduce reflectance loss due to air and window interface index mismatch and for phase matching between the short-wave and long-wave filters.

24. The method of claim 23 wherein reflecting substantially the set of undesired wavelengths with a second reflective surface includes reflecting a first subset of the set of undesired wavelengths with a short-wave pass filter and reflecting a second subset of the set of undesired wavelengths with a long-wave pass filter.

25. The method of claim 23 further comprising converting the absorbed undesired set of wavelengths to heat and convectively radiating the heat from the cool light source.

26. The method of making a cool light source, comprising:

creating a reflector cavity within a heat conducting substrate;

applying an absorptive coating on the reflector cavity;

applying a first reflective coating on the absorptive coating that reflects a first set of wavelengths and transmits a second set of wavelengths;

applying a second reflective coating on a window that transmits the first set of wavelengths and reflects the second set of wavelengths to create a reflector window; and

applying the reflector window to at least partially enclose the reflector cavity,

in which applying the second reflective coating on a window includes applying a first set of dielectric coatings that transmit the first set of wavelengths and reflects a first subset of the second set of wavelengths and applying a second set of dielectric coatings that transmit the first set of wavelengths and reflects a second subset of the second set of wavelengths, and applying a number of additional dielectric layers interposed between the first set of dielectric coatings and the second set of dielectric coatings configured to reduce reflectance loss due to air and window interface index mismatch and for phase matching between the first set of dielectric coatings and the second set of dielectric coatings.

27. The method of claim 26 wherein applying the second reflective coating on a window includes applying a third set of dielectric coatings that transmit the first set of wavelengths and reflects a third subset of the second set of wavelengths.