Health monitoring for power converter capacitors

• US 7,830,269 B2
• Filed: 09/14/2007
• Issued: 11/09/2010
• Est. Priority Date: 09/14/2007
• Status: Active Grant

• Current Assignee: Astec International Limited (Emerson Electric Company)
• Original Assignee: Astec International Limited (Emerson Electric Company)
• Inventors: Wang, Zhe, Wang, Lin Guo, Jiang, Huai Gang, Cheng, Wing Ling
• Primary Examiner(s): PHAM, TOAN NGOC
• Application Number:
  US11/901,278
• Publication Number:
  US 20090072982A1
• Time in Patent Office: 1,152 Days
• Field of Search: 340/635, 340/815.4, 340/636, 340/660, 340/661, 340/815.45, 363/52, 324/519, 324/522, 324/548
• US Class Current: 340/635
• CPC Class Codes: G01R 27/2605 Measuring capacitance capacitive sensors G01D5/24
• CPC Class Codes: G01R 31/64 Testing of capacitors

Abstract

A method for detecting a performance degradation of a capacitor in a power converter is disclosed. The method includes monitoring a voltage across the capacitor, detecting the performance degradation of the capacitor based on the monitored voltage, and generating a warning signal after detecting the performance degradation of the capacitor. A power converter is including at least one capacitor and a processor operably coupled to the at least one capacitor for monitoring a voltage across the at least one capacitor is also disclosed. The processor is configured for detecting a performance degradation of the capacitor based, at least in part, on the monitored voltage, and for generating a warning signal after detecting the performance degradation of the at least one capacitor.

Claims

1. A method for detecting a performance degradation of a capacitor in a power converter, the method comprising:

detecting a ripple voltage across the capacitor;

converting the detected ripple voltage to a pulse width modulated (PWM) signal, the PWM signal having a duty cycle that corresponds to a magnitude of the ripple voltage;

detecting the performance degradation of the capacitor based on the duty cycle of the PWM signal; and

generating a warning signal after detecting the performance degradation of the capacitor.

2. The method of claim 1 wherein the capacitor is an electrolytic capacitor.

3. The method of claim 2 wherein the capacitor is a bulk capacitor.

4. The method of claim 3 wherein the ripple voltage is an input ripple voltage.

5. The method of claim 1 further comprising providing the generated warning signal to a system hosting the power converter.

6. The method of claim 1 wherein detecting the performance degradation of the capacitor includes detecting when the duty cycle of the PWM signal exceeds a predetermined value.

7. The method of claim 1 further comprising replacing the capacitor in response to the generated warning signal.

8. A power converter comprising at least one capacitor, a ripple voltage sampling circuit, and a processor, the ripple voltage sampling circuit operably coupled to the at least one capacitor for monitoring a ripple voltage across the at least one capacitor and converting the ripple voltage to a pulse width modulated (PWM) signal having a duty cycle corresponding to a magnitude of the ripple voltage, the processor configured for detecting a performance degradation of the capacitor based on the duty cycle of the PWM signal, and for generating a warning signal after detecting the performance degradation of the at least one capacitor.

9. The power converter of claim 8 wherein the processor is configured for generating the warning signal when the detected performance degradation of the at least one capacitor exceeds a threshold level.

10. The power converter of claim 8 further comprising a current sampling circuit operably connected between the processor and an output stage of the power converter, the current sampling circuit operable to provide a signal representative of an output current of the power converter to the processor.

11. The power converter of claim 10 wherein the processor is configured for comparing the duty cycle of the PWM signal and the signal representative of the output current of the power converter with stored data to detect the performance degradation of the output capacitor.

12. The power converter of claim 8 wherein the at least one capacitor is a bulk capacitor.

13. A method for detecting a performance degradation of a capacitor in a power converter, the method comprising:

monitoring a ripple voltage across the capacitor;

converting the ripple voltage across the capacitor to a DC signal representing a magnitude of the ripple voltage across the capacitor;

detecting the performance degradation of the capacitor based on the DC signal representing the magnitude of the ripple voltage across the capacitor; and

generating a warning signal after detecting the performance degradation of the capacitor.

14. The method of claim 13 further comprising activating an alarm in response to the generated warning signal.

15. The method of claim 13 further comprising providing the generated warning signal to a system hosting the power converter.

16. The method of claim 13 wherein the capacitor is an output capacitor.

17. The method of claim 16 wherein the ripple voltage is an output ripple voltage.

18. The method of claim 13 wherein the DC signal represents an RMS value of the ripple voltage.

19. The method of claim 13 wherein detecting the performance degradation includes detecting when the DC signal representing the magnitude of the ripple voltage across the capacitor exceeds a predetermined value.

20. The method of claim 13 further comprising replacing the capacitor in response to the generated warning signal.

21. A power converter comprising at least one capacitor, a ripple voltage sampling circuit, and a processor, the ripple voltage sampling circuit operably coupled to the at least one capacitor for detecting a ripple voltage across the at least one capacitor and generating a DC signal representative of a magnitude of the ripple voltage, the processor configured for detecting a performance degradation of the at least one capacitor based on the DC signal representative of the magnitude of the ripple voltage, and for generating a warning signal after detecting the performance degradation of the at least one capacitor.

22. The power converter of claim 21 wherein the processor is configured for generating the warning signal when the detected performance degradation of the at least one capacitor exceeds a threshold level.

23. The power converter of claim 21 wherein the at least one capacitor is an output capacitor.

24. The power converter of claim 23 further comprising a current sampling circuit operably connected between the processor and an output stage of the power converter, the current sampling circuit operable to provide a signal representative of an output current of the power converter to the processor.

25. The power converter of claim 24 wherein the processor is configured for comparing the DC signal representative of the magnitude of the ripple voltage and the signal representative of the output current of the power converter with stored data to detect the performance degradation of the output capacitor.

26. The power converter of claim 23 wherein the DC signal representative of the magnitude of the ripple voltage represents an RMS voltage of the ripple voltage.

27. The power converter of claim 23 wherein the ripple voltage sampling circuit includes a bandpass filter to filter low frequency ripple and high frequency noise from the ripple voltage before generating the DC signal representative of the magnitude of the ripple voltage.

28. The power converter of claim 27 wherein the ripple voltage sampling circuit includes an amplifier to amplify the detected ripple voltage.