Grouped exposed metal heaters

• US 7,831,134 B2
• Filed: 04/21/2006
• Issued: 11/09/2010
• Est. Priority Date: 04/22/2005
• Status: Expired due to Fees

• Current Assignee: Shell Oil Company (Shell Plc)
• Original Assignee: Shell Oil Company (Shell Plc)
• Inventors: Samuel, Allan James, Vinegar, Harold J., Mason, Stanley Leroy, Watkins, Ronnie Wade, Hamilton, Paul Taylor, Griffin, Peter Terry, Coit, William George, Hsu, Chia-Fu
• Primary Examiner(s): Campbell; Thor S
• Application Number:
  US11/409,525
• Publication Number:
  US 20070133959A1
• Time in Patent Office: 1,663 Days
• Field of Search: None
• US Class Current: 392/301
• CPC Class Codes: C07C 4/02 by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
• CPC Class Codes: C07C 9/04 Methane production by treatment of sewage C02F11/04; natural gas, synthetic natural gas C10L3/06
• CPC Class Codes: E21B 17/028 Electrical or electro-magnetic connections
• CPC Class Codes: E21B 36/001 Cooling arrangements
• CPC Class Codes: E21B 36/04 using electrical heaters
• CPC Class Codes: E21B 43/24 using heat, e.g. steam injection
• CPC Class Codes: E21B 43/243 Combustion in situ
• CPC Class Codes: Y10T 29/49179 by metal fusion bonding

Abstract

A system for treating a hydrocarbon containing formation is described. The system includes two or more groups of elongated heaters. The group includes two or more heaters placed in two or more openings in the formation. The heaters in the group are electrically coupled below the surface of the formation. The openings include at least partially uncased wellbores in a hydrocarbon layer of the formation. The groups are electrically configured such that current flow through the formation between at least two groups is inhibited. The heaters are configured to provide heat to the formation.

Claims

1. A system for treating a hydrocarbon containing formation, comprising:

two or more groups of elongated heaters, wherein a group comprises two or more elongated heaters placed in two or more openings in the formation, the elongated heaters in the group being electrically coupled below the surface of the formation, the openings comprising at least partially uncased wellbores in a hydrocarbon layer of the formation;

the groups being electrically configured such that current flow through the formation between at least two groups is inhibited; and

the elongated heaters being configured to provide heat to the formation.

2. The system of claim 1, wherein at least one of the groups is electrically configured such that current that flows from at least one elongated heater in the group preferentially flows to another elongated heater in the group instead of to an elongated heater in a different group.

3. The system of claim 1, wherein the system further comprises at least two electrically isolated transformers coupled to at least two of the groups, and wherein at least one of the groups is provided power by at least one of the transformers such that each elongated heater of the group is provided power by a different phase of electrical power.

4. The system of claim 1, wherein the groups are physically arranged such that current flow through the formation between at least two groups is inhibited.

5. The system of claim 1, wherein the-phases of power provided to the groups are arranged such that substantially no net current flows through the formation between at least two groups.

6. The system of claim 1, wherein at least one of the groups comprises a triad of elongated heaters.

7. The system of claim 6, wherein the triads are arranged in a triangular pattern in the formation.

8. The system of claim 6, wherein individual triads are coupled to electrically isolated, three-phase transformers.

9. The system of claim 8, wherein the electrically isolated, three-phase transformers are electrically coupled in wye configurations to the individual triads.

10. The system of claim 1, wherein at least one of the groups comprises two triads of elongated heaters.

11. The system of claim 1, wherein at least one of the groups comprises two overlapping triangularly spaced triads of elongated heaters.

12. The system of claim 1, wherein the system is configured to allow some current leakage between at least two elongated heaters of at least one group.

13. The system of claim 1, wherein the system is configured to allow substantially no current leakage between at least one group and at least one adjacent group.

14. The system of claim 1, wherein the elongated heaters comprise exposed metal elongated heaters.

15. The system of claim 1, wherein at least one elongated heater comprises a temperature limited heater, the temperature limited heater comprising a ferromagnetic conductor, wherein the temperature limited heater is configured to provide, when a time varying current is applied to the temperature limited heater and when the heater is below a selected temperature, an electrical resistance, and wherein, when the ferromagnetic conductor is at or above the selected temperature, the temperature limited heater automatically provides a reduced electrical resistance.

16. The system of claim 1, wherein the formation has an initial electrical resistance that averages at least 10 ohm·

m.

17. The system of claim 1, wherein at least two elongated heaters in at least one of the groups are electrically coupled at or near the end portions of the openings distal from the surface of the formation.

18. The system of claim 1, wherein at least two openings interconnect at or near the end portions of the openings distal from the surface of the formation and the elongated heaters in the openings are electrically coupled at the interconnection of the openings.

19. The system of claim 1, wherein at least some of the elongated heaters have electrically insulating layers on the outside of the elongated heaters to inhibit current leakage from the elongated heaters.

20. The system of claim 19, wherein the electrically insulating layers comprise enamel coatings on the outside surfaces of the elongated heaters.

21. The system of claim 1, wherein at least one of the elongated heaters is a temperature limited heater.

22. The system of claim 1, wherein the system further comprises one or more non-ferromagnetic materials coupled to the elongated heaters in an overburden portion of the formation.

23. The system of claim 1, wherein the system further comprises a production well, the production well being placed at or near a location in the formation at which there is relatively little or zero voltage potential.

24. The system of claim 23, wherein the production well is located at or near a center of a group of elongated heaters.

25. The system of claim 23, wherein the production well is located at a location at which voltage potentials from vertices of two or more groups of elongated heaters average out to relatively little or zero voltage potential.

26. A system for heating a hydrocarbon containing formation, comprising:

two or more groups of elongated heaters, wherein at least two groups each comprise three elongated heaters placed in three openings in the formation, wherein the three elongated heaters are electrically coupled at or near an end portion of the three openings distal from the surface of the formation;

at least two electrically isolated, three-phase transformers coupled to at least two of the groups;

wherein at least one group is provided power by at least one of the transformers such that each elongated heater of the group is provided power by a different phase of electrical power; and

the elongated heaters being configured to provide heat to the formation.

27. The system of claim 26, wherein at least one group is electrically configured such that current that flows from at least one elongated heater in the group preferentially flows to another elongated heater in the group instead of to an elongated heater in a different group.

28. The system of claim 26, wherein the electrically isolated, three-phase transformers are electrically coupled in wye configurations to the individual groups.

29. The system of claim 26, wherein the phases of power provided to at least two groups are arranged such that substantially no net current flows through the formation between the groups.

30. The system of claim 26, wherein the system is configured to allow some current leakage between at least two elongated heaters of at least one group.

31. The system of claim 26, wherein the system is configured to allow substantially no current leakage between the at least one group and at least one adjacent group.

32. The system of claim 26, wherein the elongated heaters comprise exposed metal elongated heaters.

33. The system of claim 26, wherein at least one elongated heater comprises a temperature limited heater, the temperature limited heater comprising a ferromagnetic conductor, wherein the temperature limited heater is configured to provide, when a time varying current is applied to the temperature limited heater and when the heater is below a selected temperature, an electrical resistance, and wherein, when the ferromagnetic conductor is at or above the selected temperature, the temperature limited heater automatically provides a reduced electrical resistance.

34. The system of claim 26, wherein the formation has an initial electrical resistance that averages at least 10 ohm·

m.

35. The system of claim 26, wherein the three openings interconnect at or near the end portions of the openings distal from the surface and the three elongated heaters are electrically coupled at the interconnection of the three openings.

36. The system of claim 26, wherein at least some of the elongated heaters have electrically insulating layers on the outside of the elongated heaters to inhibit current leakage from at least one of the elongated heaters.

37. The system of claim 26, wherein at least one group is arranged to form a triangular pattern on the surface of the formation.

38. The system of claim 26, wherein at least one of the elongated heaters is a temperature limited heater.