Distributed historian architecture

• US 7,831,317 B2
• Filed: 09/28/2006
• Issued: 11/09/2010
• Est. Priority Date: 11/14/2005
• Status: Active Grant

• Current Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Original Assignee: Rockwell Automation Technologies Incorporated (Allen-Bradley Co., Inc.)
• Inventors: McGreevy, Robert J., Herbst, Robert J., Hartman, Justin R., Sadowski, Deborah A.
• Primary Examiner(s): DeCady; Albert
• Assistant Examiner(s): ROBERTSON, DAVID
• Application Number:
  US11/536,346
• Publication Number:
  US 20070112801A1
• Time in Patent Office: 1,503 Days
• Field of Search: 700/100, 700/30, 700/17, 700/32, 700/83, 700/19, 707/3, 707/102, 709/201, 709/202
• US Class Current: 700/19
• CPC Class Codes: G06Q 10/06 Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
• CPC Class Codes: G06Q 50/04 Manufacturing
• CPC Class Codes: Y02P 90/30 Computing systems specially adapted for manufacturing

Abstract

A distributed historian framework is provided where historical data is collected in accordance with an organizational model of a hierarchical system that is distributed across various elements of an enterprise. A directory service operates with the organizational model to enable configuration of historian components within the organization and to enable data to be located within the organization. In one aspect, an industrial automation system is provided. The system includes at least one historian component to archive data within an organization. A common data model then exposes functionality and data of the organization to the historian component.

Claims

1. An industrial automation system, comprising:

a plurality of historian components configured to archive data within an organization, the plurality of historian components distributed at multiple hierarchical levels of the organization;

a common data model representing the organization and distributed among system components residing on one or more levels of the organization to yield at least one distributed common data model, wherein at least one of the plurality of historian components is associated with a corresponding one of the at least one distributed common data model; and

a directory service configured to operate with the common organizational data model to enable automatic discovery and exposing of at least a first of the plurality of historian components to at least one of a second of the plurality of historian components or one or more of the system components,

wherein one or more of the plurality of historian components are configured to operate on at least one of a controller, a module, a chassis, a client, a server, a sensor, or a factory component, and wherein instructions associated with one or more of the plurality of historian components are executed on a processor operatively coupled to memory.

2. The system of claim 1, the common data model having one or more data nodes and branches that are managed as a singular or collective entity while being viewed, managed or distributed across substantially all or portions of the organization.

3. The system of claim 1, further comprising a graphical user interface (GUI) that allows configuration of the plurality of historian components from a common interface point.

4. The system of claim 1, wherein the common data model is associated with at least one of an American National Standards Institute/International Society of Automation-88,(ANSI/ISA-88) (S88) model or an ANSI/ISA-95 (S95) model.

5. The system of claim 1, wherein the directory service enables sharing of data collection functionality among the plurality of historian components.

6. The system of claim 1, wherein a data collection process performed by a historian component on a first hierarchical level of the organization is shifted to a historian component on a second hierarchical level of the organization if resources required to execute the data collection process on the first hierarchical level become overloaded.

7. The system of claim 1, wherein the directory service enables the plurality of historian components to locate other historian components associated with the common data model.

8. The system of claim 1, wherein the common data model further enables distribution of security services to one or more of the plurality of historian components.

9. The system of claim 1, wherein the common data model is an organizational data model that includes a tree-like hierarchical and heterogeneous structure of organizational units.

10. The system of claim 9, wherein the organizational units comprise nodes in an organizational hierarchy that have associated items representing at least one of a plant'"'"'s production and control equipment, tags, backing tags, alarm and event objects, programs, equipment phases, or I/O devices.

11. The system of claim 1, wherein the common data model includes metadata that identifies how data is to be archived by the plurality of historian components.

12. The system of claim 11, wherein the common data model further enables automatic discovery and configuration of one or more of the plurality of historian components.

13. The system of claim 1, further comprising a data structure that represents at least one of an enterprise, a plant, or a control layer within the plant.

14. The system of claim 1, further comprising a publish and subscribe component that enables data to be reported and generated upon detecting a change in the data.

15. The system of claim 1,

wherein a subset of the plurality of historian components residing on a control level of the organization collects data associated with the control level, and the collected data is aggregated by at least one of the plurality of historian components residing on a level of the organization higher than the control level.

16. The system of claim 1, wherein the multiple hierarchical levels include at least a control level in which historian components are embedded within an industrial controller and a higher enterprise level in which historian components are embedded in a computer system.

17. The system of claim 1, wherein the common data model enables collective viewing of and interaction with the plurality of historian components via a single interface.

18. A distributed historian method, comprising:

employing a processor executing computer-executable instructions stored on a computer-readable storage medium to implement the following acts;

defining a plurality of hierarchical organizational levels in a common data model representing an industrial automation enterprise;

distributing a plurality of historian components among system components residing on at least two of the plurality of hierarchical organizational levels;

distributing the common data model among the system components to yield one or more distributed common data models;

associating at least one of the plurality of historian components with a corresponding at least one of the one or more distributed common data models;

archiving data generated by the industrial automation enterprise using the plurality of historian components and the common data model; and

employing a directory service in conjunction with the common data model to enable automatic discovery and exposing of at least a first of the plurality of historian components to at least one of a second of the plurality of historian components or one or more of the system components.

22. The method of claim 18, further comprising:

configuring at least one of the plurality of historian components to subscribe to a change event;

detecting a change to data produced by the industrial automation enterprise corresponding to the change event; and

recording the data using the at least one of the plurality of historian components upon detecting the change to the data.

23. The method of claim 18, further comprising employing the directory service in conjunction with the data model to share data collection functionality among the plurality of hierarchical organizational levels.

19. A distributed historian system, comprising:

means for distributing a hierarchical data model of a control system among a plurality of system components comprising the control system to yield at least one distributed data model;

means for defining data structures to be collected in the control system;

means for collecting the data structures using a plurality of historian components distributed among the plurality of system components, at least one of the plurality of historian components associated with a corresponding one of the at least one distributed data model; and

means for employing the hierarchical data model to enable automatic discovery and exposing of at least a first of the plurality of historian components to at least one of a second of the plurality of historian components or one or more of the plurality of system components.

20. The system of claim 19, further comprising means for publishing the data structures upon detecting a change to the data structures.

21. The system of claim 20, further comprising means for subscribing to a service that publishes the data structures.