Vehicular electrical system and control method therefor

• US 7,832,513 B2
• Filed: 07/14/2006
• Issued: 11/16/2010
• Est. Priority Date: 07/14/2006
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations Incorporated (Motors Liquidation Co. GUC Trust)
• Inventors: Mituta, Andres V., Turner, Lance W., Verbrugge, Mark W.
• Primary Examiner(s): Vanaman; Frank B
• Assistant Examiner(s): Evans; Bryan A
• Application Number:
  US11/457,478
• Publication Number:
  US 20080011528A1
• Time in Patent Office: 1,586 Days
• Field of Search: 180/65.3, 180/65.4, 180/65.8, 180/65.1, 180/65.275, 180/65.29, 903/903, 903/904, 903/907
• US Class Current: 180/65.31
• CPC Class Codes: B60K 6/28 characterised by the electric energy storing means, e.g. batteries or capacitors
• CPC Class Codes: B60K 6/48 Parallel type
• CPC Class Codes: B60L 2240/28 Door position
• CPC Class Codes: B60L 50/61 by batteries charged by engine-driven generators, e.g. series hybrid electric vehicles
• CPC Class Codes: B60L 58/20 having different nominal voltages
• CPC Class Codes: B60W 10/06 including control of combustion engines
• CPC Class Codes: B60W 10/08 including control of electric propulsion units, e.g. motors or generators
• CPC Class Codes: B60W 10/26 for electrical energy, e.g. batteries or capacitors
• CPC Class Codes: B60W 20/00 Control systems specially adapted for hybrid vehicles hybrid vehicle design, B60K6/00; electric vehicles B60L
• CPC Class Codes: B60Y 2400/112 Batteries
• CPC Class Codes: B60Y 2400/114 Super-capacities
• CPC Class Codes: Y02T 10/62 Hybrid vehicles
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y10S 903/903 having energy storing means, e.g. battery, capacitor
• CPC Class Codes: Y10S 903/904 Component specially adapted for hev
• CPC Class Codes: Y10S 903/907 Electricity storage, e.g. battery, capacitor

Abstract

A vehicular electrical system for a hybrid electric vehicle provides a high voltage electrical system having a high power electrical energy storage device (HPD) and a power inverter that cooperate to provide power to a hybrid electric vehicle propulsion system; and a low voltage electrical system having a low voltage power source, at least one accessory power load, and a control switch that toggles between an opened and a closed position to control the flow of current flowing between the low voltage power source and the HPD. A method of using the vehicular electrical system provides the step of using the HPD and power inverter to provide power to the electric vehicle propulsion system; and opening a control switch to isolate the low voltage system from the high voltage system and closing a control switch to charge the HPD.

Claims

1. A vehicular electrical system for a hybrid electric vehicle (HEV) comprising:

a high voltage electrical system having a high power electrical energy storage device (HPD) and a power inverter that cooperate to provide power to a HEV propulsion system;

a low voltage electrical system having a low voltage power source, at least one accessory power load, and a control switch operated by a control switch logic to one of an opened and a closed state;

a DC to DC converter between the low voltage electrical system and the high voltage electrical system;

said control switch logic controlling the control switch to the opened state electrically isolating the low voltage electrical system from the high voltage electrical system when a key is not engaged with an ignition switch in a key on position until one of a plurality of hierarchical conditions being met indicates an impending propulsion request;

said control switch logic controlling the control switch to the closed state electrically connecting the low voltage electrical system to the high voltage electrical system to charge the high voltage power source from the low voltage power source when at least one of a plurality of hierarchical conditions indicates an impending propulsion request; and

said control switch logic controlling the control switch to the opened state electrically isolating the low voltage electrical system from the high voltage electrical system wherein none of the plurality of hierarchical conditions have resulted in a propulsion request at the expiration of a predetermined duration.

2. The vehicular electrical system of claim 1, wherein the HEV propulsion system comprises:

an internal combustion engine; and

at least one electric traction machine that cooperate to provide propulsion to the HEV.

3. The vehicular electrical system of claim 1, wherein the DC to DC converter comprises:

a buck boost converter in bi-directional communication with both the high voltage and the low voltage electrical systems.

4. The vehicular electrical system of claim 1, further comprising:

a lead acid battery defining the low voltage power source.

5. The vehicular electrical system of claim 1, wherein the HPD comprises a supercapacitor.

6. The vehicular electrical system of claim 1, wherein the HPD comprises a lithium battery.

7. The vehicular electrical system of claim 1, wherein when the control switch is in the opened state, the low voltage electrical system is isolated from the high voltage electrical system.

8. The vehicular electrical system of claim 1, wherein the accessory power load further comprises a plurality of accessory power loads.

9. The vehicular electrical system of claim 1, wherein the plurality of hierarchical conditions comprises conditions occurring in advance of the key being engaged with the ignition switch in the key on position.

10. The vehicular electrical system of claim 9, wherein the conditions occurring in advance of the key being engaged with the ignition switch in the key on position are selected from the group consisting of a key fob sensing, a door opening, a seating mass, a seat belt buckling, and the key being engaged with the ignition switch in a key off position.

11. The vehicular electrical system of claim 1, wherein the plurality of hierarchical conditions comprises the key being engaged with the ignition switch in the key on position.

12. The vehicular electrical system of claim 1, wherein the control switch comprises a mechanical switch.

13. The vehicular electrical system of claim 1, wherein the control switch comprises a solid state switch.

14. The vehicular electrical system of claim 1, wherein said key not engaged with the ignition switch in the key on position comprises said key engaged with the ignition switch in a key off position.

15. The vehicular electrical system of claim 1, wherein said predetermined duration is a first predetermined time measured from said at least one of the plurality of hierarchical conditions indicating an impending propulsion request.

16. The vehicular electrical system of claim 1, wherein said predetermined duration comprises a first predetermined time measured from said at least one of the plurality of hierarchical conditions indicating an impending propulsion request and terminating coincident with said key engaged with the ignition switch in the key on position, and a second predetermined time measured from the termination of the first predetermined time and terminating coincident with said key not engaged with the ignition switch in the key on position.

17. The vehicular electrical system of claim 16, wherein said key not engaged with the ignition switch in the key on position comprises said key engaged with the ignition switch in a key off position.

18. The vehicular electrical system of claim 1, wherein charging the high voltage power source from the low voltage power source comprises charging at a current draw from the low voltage power source at or above about 250 amperes.