Electrical contactor

• US 7,833,034 B2
• Filed: 04/14/2005
• Issued: 11/16/2010
• Est. Priority Date: 04/30/2004
• Status: Active Grant

• Current Assignee: Dailight BLP Limited, Johnson Electric International (UK) Ltd. (Johnson Electric Holdings Limited)
• Original Assignee: Dialight BLP Limited (Dialight PLC)
• Inventors: Connell, Richard Anthony
• Primary Examiner(s): Gilman; Alexander
• Application Number:
  US11/568,423
• Publication Number:
  US 20090318000A1
• Time in Patent Office: 2,042 Days
• Field of Search: 439/251, 439/260, 439/261, 439/268, 439/210, 439/819, 200/242, 200/267, 200/275, 335/133, 335/196, 335/6, 335/13, 335/185
• US Class Current: 439/251
• CPC Class Codes: H01H 1/54 by magnetic force combined with electrodynamic opening H01H77/101
• CPC Class Codes: H01H 15/102 comprising cam devices
• CPC Class Codes: H01H 50/546 for contactors having bridging contacts
• CPC Class Codes: H01H 50/641 intermediate part performing a rectilinear movement H01H50/645, H01H50/66 - H01H50/74 take precedence

Abstract

In an electrical contactor a first terminal (5) is connected to a pair of contacts (3, 4) on opposite faces of a fixed conductive member (2). A second terminal (6) is connected to a pair of movable arms (7, 8) of electrically conductive material carrying movable contacts (9, 10) at an end remote from the connection to the second terminal (6). The movable arms (7, 8) are arranged in aligned opposition to each other and such that their remote ends are on either side of the fixed member (2) with the movable contacts (9, 10) aligned with the fixed contacts (3, 4). The arrangement of the fixed member (2) and movable arms (7, 8) is such that when the contacts are closed current flowing through the movable arms produces a force that urges the movable arms towards each other thereby increasing the force between the fixed and movable contacts. In such a contactor overload currents cause the contact force to increase due to the attractive electromagnetic force produced between the arms (7, 8) by currents flowing in the same direction in the arms (7, 8).

Claims

1. An electrical contactor comprising:

a first terminal connected to one or more fixed contacts on opposite faces of a fixed conductive member;

a second terminal connected to a pair of movable arms of electrically conductive material carrying movable contacts at remote ends from where the second terminal is connected to the pair of movable arms, the pair of movable arms being arranged in aligned opposition to each other and such that the remote ends of the pair of movable arms are on either side of the fixed conductive member with the movable contacts aligned with the one or more fixed contacts, the fixed conductive member and the pair of movable arms being arranged such that when the one or more fixed contacts and the movable contacts are closed a current flowing through the movable arms urges the pair of movable arms towards each other thereby increasing a force between the one or more fixed contacts and the movable contacts; and

a wedge shaped member arranged to separate the pair of movable arms so as to open and close the movable contacts, where the wedge shaped member being movable in a longitudinal direction of the pair of movable arms from a first position in which the wedge shaped member engages inner surfaces of the pair of movable arms to separate the pair of movable arms away from the one or more fixed contacts to a second position where the wedge shaped member disengages from the inner surfaces of the pair of movable arms to allow the pair of movable arms to move freely towards each other to engage the one or more fixed contacts.

2. The electrical contactor as claimed in claim 1 in which the pair of movable arms are preformed and preloaded so as to bias them towards each other such that the movable contacts engage with the one or more fixed contacts with a preset contact pressure in an absence of a force separating the pair of movable arms.

3. The electrical contactor as claimed in claim 1, further comprising:

a further movable member that in a first position engages with outer surfaces of the pair of movable arms to urge them towards each other so as to close the one or more fixed contacts and the movable contacts and in a second position is not engaged with the outer surfaces of the pair of movable arms to allow the wedge shaped member to separate the pair of movable arms.

4. The electrical contactor as claimed in claim 3 in which the further movable member comprises at least one of pegs or rollers that engage with outwardly inclined portions of the pair of movable arms.

5. The electrical contactor as claimed in claim 4 further comprising:

an electromagnetic actuator, the electromagnetic actuator being released or de-latched to cause the one or more fixed contacts and the movable contacts to engage with each other.

6. The electrical contactor as claimed in claim 5 in which the electromagnetic actuator is a solenoid.

7. The electrical contactor as claimed claim 1 further comprising:

an electromagnetic actuator coupled to the wedge shaped member, the electromagnetic actuator being coupled to the wedge shaped member to effect a movement of the wedge shaped member between the first position and the second position.

8. The electrical contactor as claimed in claim 1 further comprising:

an electromagnetic actuator, the electromagnetic actuator being released or de-latched to cause the one or more fixed contacts and the movable contacts to engage with each other.

9. The electrical contactor as claimed in claim 8 in which the electromagnetic actuator is a solenoid.

10. The electrical contactor as claimed in claim 1 in which each movable arm is arranged to carry a substantially equal portion of the current through the electrical contactor.

11. The electrical contactor as claimed in claim 1 in which each movable arm comprises a plurality of longitudinal sections, wherein each one of the plurality of longitudinal sections is provided with a movable contact adjacent the remote end from where the second terminal is connected to the pair of movable arms and arranged to engage with a corresponding fixed contact of the one or more fixed contacts, the current flow in the pair of movable arms being divided between the plurality of longitudinal sections.

12. The electrical contactor as claimed in claim 11 in which the plurality of longitudinal sections is separated by a pre-determined gap over a major portion of a length of the plurality of longitudinal sections.

13. The electrical contactor as claimed in claim 11 in which the plurality of longitudinal sections is dimensioned such that a substantially equal current will flow in each one of the plurality of longitudinal sections.

14. The electrical contactor as claimed in claim 11 in which the plurality of longitudinal sections comprises two longitudinal sections.

15. The electrical contactor according to claim 1 in which the one or more fixed contacts are in alignment on opposite sides of the fixed conductive member and the moveable contacts are aligned with the one or more fixed contacts and with each other.

16. The electrical contactor according to claim 1 in which the one or more fixed contacts are offset from each other on opposite sides of the fixed conductive member and the moveable contacts are offset from one another so as to be aligned with the respective one of the one or more fixed contacts.

17. A two pole electrical contactor comprising:

a first pair of terminals;

a second pair of terminals, a first terminal of the first pair of terminals being connected to one or more fixed contacts on opposite faces of a first fixed conductive member, a second terminal of the first pair of terminals being connected to a first pair of movable arms of electrically conductive material carrying movable contacts at remote ends from where the second terminal of the first pair of terminals is connected to the first pair of movable arms, the first pair of movable arms being arranged in aligned opposition to each other and such that the remote ends of the first pair of movable arms are on either side of the first fixed conductive member with the movable contacts of the first pair of movable arms aligned with the one or more fixed contacts of the first fixed conductive member, a first terminal of the second pair of terminals being connected to one or more fixed contacts on opposite faces of a second fixed conductive member, a second terminal of the second pair of terminals being connected to a second pair of movable arms of electrically conductive material carrying movable contacts at remote ends from where the second terminal of the second pair of terminals is connected to the second pair of movable arms, the second pair of movable arms being arranged in aligned opposition to each other and such that the remote ends of the second pair of movable arms are on either side of the second fixed conductive member with the movable contacts of the second pair of movable arms aligned with the one or more fixed contacts of the second fixed conductive terminal, where an arrangement of the first fixed conductive member and the second fixed conductive member and associated first pair of movable arms and second pair of movable arms being such that when the one or more fixed contacts of the first fixed conductive member and the movable contacts of the first pair of movable arms are closed, and the one or more fixed contacts of the second fixed conductive member and the movable contacts of the second pair of movable arms are closed, a current flowing through the first pair of movable arms and the second pair of movable arms urges the first pair of movable arms towards each other and the second pair of movable arms towards each other, thereby, increasing a force between the one or more fixed contacts of the first fixed conductive member and movable contacts of the first pair of movable arms and a force between the one or more fixed contacts of the second fixed conductive member and the movable contacts of the second pair of movable arms;

a first wedge shaped member arranged to separate the first pair of movable arms so as to open and close the movable contacts of the first pair of movable arms, the first wedge shaped member being movable in a longitudinal direction of the first pair of movable arms from a first position in which the first wedge shaped member engages inner surfaces of the first pair of movable arms to separate the first pair of movable arms away from the one or more fixed contacts of the first fixed conductive member to a second position where it the first wedge shaped member disengages from the inner surfaces of the first pair of movable arms to allow the first pair of movable arms to move freely towards each other to engage the one or more fixed contacts of the first fixed conductive member; and

a second wedge shaped member arranged to separate the second pair of movable arms so as to open and close the movable contacts of the second pair of movable arms, the entire second wedge shaped member being movable in a longitudinal direction of the second pair of movable arms from a first position in which the second wedge shaped member engages inner surfaces of the second pair of movable arms to separate the second pair of movable arms away from the one or more fixed contacts of the second fixed conductive member to a second position where the second wedge shaped member disengages from the inner surfaces of the second pair of movable arms to allow the second pair of movable arms to move freely towards each other to engage the one or more fixed contacts of the second fixed conductive member.

18. The two pole electrical contactor as claimed in claim 17 further comprising:

an actuating arrangement arranged to open and close both the first pair of terminals and the second pair of terminals simultaneously.

19. The two pole electrical contactor as claimed in claim 18 in which the actuating arrangement comprises an electromagnetic actuator arranged to operate a carriage carrying members acting on each of the movable arms of the first pair of movable arms and the second pair of movable arms to close them or separate them.

20. The two pole electrical contactor as claimed in claim 19 in which the electromagnetic actuator is a solenoid.

21. The two pole electrical contactor as claimed in claim 19 in which the electromagnetic actuator is released or de-latched to cause the one or more fixed contacts of the first fixed conductive member and the movable contacts of the first pair of movable arms to engage with each other and the one or more fixed contacts of the second fixed conductive member and the movable contacts of the second pair of movable arms to engage with each other.

22. An electrical contactor comprising:

at least one first terminal having a fixed conductive member, wherein the fixed conductive member has at least one fixed contact on each face of opposing faces of the fixed conductive member;

at least one second terminal connected to at least one pair of movable arms of electrically conductive material, each arm of the at least one pair of movable arms having at least one movable contact, wherein each one of the at least one movable contact is aligned with a respective one of the at least one fixed contact; and

at least one member, wherein the at least one member is movable in a longitudinal direction of the at least one pair of movable arms to engage an inner surface of each arm of the at least one pair of movable arms to separate each arm of the at least one pair of movable arms away from the at least one fixed contact in a first position and disengages the inner surface of each arm of the at least one pair of movable arms to allow each arm of the at least one pair of movable arms to move towards one another to engage the at least one fixed contact in a second position.

23. The electrical contactor of claim 22, wherein the at least one member is laterally movable in the longitudinal direction.

24. The electrical contactor of claim 23, wherein said laterally movable comprises moving side-to-side.

25. The electrical contactor of claim 23, wherein said laterally movable is along a straight line that is parallel with the at least one pair of movable arms.

26. The electrical contactor of claim 22, wherein the at least one member is coupled to a movable carriage.

27. The electrical contactor of claim 26, further comprising:

an electromagnetic actuator coupled to the movable carriage to effect a movement of the at least one member between the first position and the second position.

28. The electrical contactor of claim 27, wherein the electromagnetic actuator comprises a solenoid.

29. The electrical contactor of claim 26, wherein the at least one member comprises a wedge shape member.