Method and apparatus for butt-jointing edges of elastic material sheet

• US 7,833,375 B2
• Filed: 04/24/2007
• Issued: 11/16/2010
• Est. Priority Date: 06/01/2006
• Status: Expired due to Fees

• Current Assignee: Sumitomo Rubber Industries Limited
• Original Assignee: Sumitomo Rubber Industries Limited
• Inventors: Tanaka, Gaku, Yarimizu, Kazuaki, Sakamoto, Masayuki
• Primary Examiner(s): Wyrozebski; Kat
• Assistant Examiner(s): Rivera; Joshel
• Application Number:
  US11/790,235
• Publication Number:
  US 20080017297A1
• Time in Patent Office: 1,302 Days
• Field of Search: 156/110.1, 156/131, 156/136, 156/157, 156/304.1, 156/304.3, 156/304.5, 156/502, 156/504, 156/122, 156/134
• US Class Current: 156/157
• CPC Class Codes: B29C 65/004 Cold joining
• CPC Class Codes: B29C 65/56 using mechanical means or mechanical connections, e.g. form-fits
• CPC Class Codes: B29C 65/7802 Positioning the parts to be joined, e.g. aligning, indexing or centring
• CPC Class Codes: B29C 65/7894 of continuously moving sheets or webs
• CPC Class Codes: B29C 66/03242 of sheets being positioned in abutment, e.g. after folding open of an overlap joint
• CPC Class Codes: B29C 66/1142 Single butt to butt joints
• CPC Class Codes: B29C 66/4322 by joining a single sheet to itself B29C66/4332 takes precedence
• CPC Class Codes: B29C 66/49 Internally supporting the, e.g. tubular, article during joining B29C66/63 takes precedence
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/72141 Fibres of continuous length
• CPC Class Codes: B29C 66/73751 the to-be-joined area of at least one of the parts to be joined being uncured, i.e. non cross-linked, non vulcanized
• CPC Class Codes: B29C 66/73752 the to-be-joined areas of both parts to be joined being uncured
• CPC Class Codes: B29C 66/81419 and flat
• CPC Class Codes: B29C 66/81465 one placed behind the other in a single row in the feed direction
• CPC Class Codes: B29C 66/81469 one placed next to the other in a single line transverse to the feed direction, e.g. shoulder to shoulder sonotrodes
• CPC Class Codes: B29C 66/8242 Pneumatic or hydraulic drives using fluid pressure directly acting on the parts to be joined B29C66/8266
• CPC Class Codes: B29C 66/8362 Rollers, cylinders or drums moving relative to and tangentially to the parts to be joined
• CPC Class Codes: B29D 2030/422 Butt joining
• CPC Class Codes: B29D 30/42 Endless textile bands without bead-rings
• CPC Class Codes: B29K 2021/00 Use of unspecified rubbers as moulding material
• CPC Class Codes: B29K 2105/246 : Uncured, e.g. green
• CPC Class Codes: B29L 2030/00 : Pneumatic or solid tyres or parts thereof conveyor belts B29L2031/7092; drive belts B29L2031/7094; fourdrinier belts B29L2031/733
• CPC Class Codes: B29L 2030/003 : Plies; Breakers

Abstract

A method and an apparatus for butt-jointing edges of an elastic material sheet is disclosed. The elastic material sheet is supported such that the two edges to be butt-jointed are oppositely opposed. By moving a pair of counterrotating conical surfaces along the edges, the surfaces of the edges portions are drawn toward the center between the two edges so that the edges are butt-jointed. Between the conical surfaces, a small space is provided so as to form a small rib-like protrusion along the butt-joint. Then, the small rib-like protrusion of the elastic material is pressed down to flatten. Therefore, at the butt-joint interface, the elastic material irregularly interfuses to increase the strength of the butt-joint.

Claims

1. An apparatus for butt-jointing edges of an elastic material sheet comprising

a supporter for supporting at least one sheet made from an elastic material such that two edges of said at least one sheet to be butt-jointed are oppositely opposed, the supporter composed of a rotatable drum having a cylindrical outer surface onto which said at least one sheet can be directly or indirectly applied,

a groove provided in said cylindrical outer surface of the drum to extend from an end of the drum substantially parallel with a rotational axis of the drum, the groove having a groove width such that said two edges of said at least one sheet to be butt-jointed are oppositely opposed within the groove width,

a jointer comprising

a pair of upper conical rotators,

a support plate being able to pass through said groove to support a reverse surface of the applied sheet positioned within the groove width, and

a pair of lower conical rotators mounted on the support plate so as to position oppositely to the respective upper conical rotators to support said reverse surface together with the support plate,

a traverser for moving the jointer along the groove between a position at which the jointer is in the groove to allow said support plate and lower conical rotators to support said reverse surface, and a position at which the jointer is out of the groove to allow the drum to rotate,

the paired upper conical rotators each have having an outer surface which is defined as a conical surface of a truncated right circular cone having a large diameter edge and a small diameter edge, and wherein

the paired upper conical rotators are arranged such that:

the rotational axes thereof are placed in a plane and intersect with each other so that the large diameter edges are adjacent to each other at a point;

the conical surfaces each have a general line to contact with an obverse surface of the applied sheet; and

the general lines of the two conical surfaces are inclined to the opposite direction to the moving direction of the jointer towards both sides from the center between the two conical surfaces so as to draw the contact surface of the sheet toward the center,

a small space provided between said adjacent large diameter edges so as to enable the elastic material to be accumulated therein, whereby, when the jointer is moved along the two edges, the paired upper conical rotators draw the two edges towards the center to butt-joint the edges, and the elastic material accumulated in the small space forms a rib-shaped protrusion along the butt-joint after the upper conical rotators pass over, and

a pressing device provided to press down the rib-shaped protrusion to flatten the surface of the butt-joint.

2. The apparatus according to claim 1, wherein

said jointer is movable from a start position of the entire length of the edges to one end of the edges so as to butt joint a part between the start position and said one end, and

the apparatus further comprises

a second jointer comprising

a pair of second upper conical rotators,

a second support plate being able to pass through said groove to support the reverse surface of the applied sheet positioned within the groove width, and

a pair of second lower conical rotators mounted on the second support plate so as to position oppositely to the respective second upper conical rotators to support said reverse surface together with the second support plate, and

a second traverser for moving the second jointer along the groove between a position at which the second jointer is in the groove to allow said second support plate and second lower conical rotators to support said reverse surface, and a position at which the second jointer is out of the groove,

the second jointer is movable from said start position to the other end of the edges so as to butt-joint a part between the start position and the other end, wherein

the paired second upper conical rotators each have an outer surface which is defined as a conical surface of a truncated right circular cone having a large diameter edge and a small diameter edge, and

the paired second conical rotators are arranged such that:

the rotational axes thereof are placed in a plane and intersect with each other so that the large diameter edges are adjacent to each other at a point;

the conical surfaces each have a general line to contact with the obverse surface of the sheet; and

the general lines of the two conical surfaces are inclined to the opposite direction to the moving direction of the second jointer towards both sides from the center between the conical surfaces so as to draw the contact surface of the sheet toward the center.

3. The apparatus according to claim 2, wherein

the paired upper conical rotators of said first jointer are rotated by a motor controlled such that the rotational speed of the conical rotators gradually decreases from the start position to said one end.

4. The apparatus according to claim 2, wherein

said start position is located at a distance of more than 50 mm from the other end, and between said one end and a halfway point, the halfway point being between said one end and the other end.

5. The apparatus according to claim 1, wherein

the sheet is made from an unvulcanised rubber, and organic fiber cords are embedded therein in parallel with each other.

6. The apparatus according to claim 3, wherein

said start position is located at a distance of more than 50 mm from the other end, and between said one end and a halfway point, the halfway point being between said one end and the other end.

7. The apparatus according to claim 1, wherein

the paired lower conical rotators each have an outer surface which is defined as a conical surface of a truncated right circular cone having a large diameter edge and a small diameter edge, and

the paired lower conical rotators are arranged such that:

the rotational axes thereof are placed in a plane and intersect with each other so that the large diameter edges are adjacent to each other at a point;

the conical surfaces each have a general line to contact with the reverse surface of the applied sheet; and

the general lines of the two conical surfaces are

inclined so as to become parallel with the general lines of the upper conical rotators, respectively, or

not inclined so as to intersect the general lines of the upper conical rotators, respectively.

8. The apparatus according to claim 2, wherein

the paired lower conical rotators of the second jointer each have an outer surface which is defined as a conical surface of a truncated right circular cone having a large diameter edge and a small diameter edge, and

the paired lower conical rotators of the second jointer are arranged such that:

the rotational axes thereof are placed in a plane and intersect with each other so that the large diameter edges are adjacent to each other at a point;

the conical surfaces each have a general line to contact with the reverse surface of the applied sheet; and

the general lines of the two conical surfaces are inclined so as to become parallel with the general lines of the upper conical rotators of the second jointer, respectively.