Surgical stapling instruments including a cartridge having multiple staple sizes

• US 7,837,079 B2
• Filed: 08/29/2006
• Issued: 11/23/2010
• Est. Priority Date: 08/15/2005
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Viola, Frank J., Emmons, Clifford L., Holsten, Henry E.
• Primary Examiner(s): GERRITY, STEPHEN FRANCIS
• Application Number:
  US11/512,943
• Publication Number:
  US 20070034668A1
• Time in Patent Office: 1,547 Days
• Field of Search: 227/175.1, 227/179.1, 227/180.1, 227/109, 227/19, 227/155
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/00491 Surgical glue applicators surgical adhesives A61L24/00; two-component delivery syringes A61M5/19
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/11 for performing anastomosis; Buttons for anastomosis
• CPC Class Codes: A61B 17/1114 of the digestive tract, e.g. bowels or oesophagus
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 17/32053 Punch like cutting instruments, e.g. using a cylindrical or oval knife A61B17/326 takes precedence; trepans A61B17/1695; for use on the cornea A61F9/007
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395

Abstract

A surgical stapling apparatus includes a staple cartridge and an anvil member. The staple cartridge includes a plurality of surgical fasteners disposed in rows of retention slots. The staple cartridge may have an annular or linear configuration of retention slots. The tissue contacting surface of the staple cartridge may be tapered or stepped. The anvil member has a tissue contacting surface that includes a number of pockets arranged for substantially aligning with the retention slots. In addition, the tissue contacting surface of the anvil member may complement the tissue contacting surface of the staple cartridge.

Claims

1. A replaceable loading unit for a surgical stapling apparatus comprising:

a) a cartridge having;

i) a first cartridge tissue contacting surface and a second cartridge tissue contacting surface, the first cartridge tissue contacting surface having a different height than the second cartridge tissue contacting surface with respect to a bottom surface of the apparatus,

ii) each of the cartridge tissue contacting surfaces defining retention slots, each retention slot being an opening extending through the cartridge tissue contacting surface for retaining staples therein,

iii) the staples in the retention slots including at least a first staple and a second staple, the first staple having a first leg length different from a second leg length of the second staple; and

iv) at least one fastener ejection member, the staples being arranged to cooperate with the at least one fastener ejection member such that actuation of the at least one fastener ejection member urges the staples through their respective retention slots.

2. The replaceable loading unit of claim 1, further comprising an anvil having an anvil tissue contacting surface defining staple forming depressions.

3. The replaceable loading unit of claim 1, wherein the retention slots are arranged in at least one linear row.

4. The replaceable loading unit of claim 1, wherein the staples in the retention slots of the first tissue contacting surface have a leg length of about 2.3 millimeters and the staples in the retention slots of the second tissue contacting surface have a leg length of about 3.5 millimeters.

5. The replaceable loading unit of claim 4, further comprising a third tissue contacting surface, the staples in the retention slots of the third tissue contacting surface have a leg length of about 4.1 millimeters.

6. The replaceable loading unit of claim 1, wherein the surgical stapling apparatus is a gastro-intestinal stapler.

7. The replaceable loading unit of claim 1, wherein the cartridge defines a knife track.

8. The replaceable loading unit of claim 7, wherein the cartridge includes a plurality of rows of staples, the staples of the first tissue contacting surface being disposed adjacent the knife track.

9. The replaceable loading unit of claim 1, wherein the surgical stapling apparatus is a laparoscopic stapler.

10. The replaceable loading unit for a surgical stapling apparatus of claim 1, further comprising an anvil, wherein the tissue contacting surfaces engage tissue after the anvil and the cartridge are approximated and prior to actuation of a firing mechanism.

11. A surgical stapling apparatus comprising:

a) an anvil having an anvil tissue contacting surface defining staple forming depressions; and

b) a cartridge having;

i) a first tissue contacting surface and a second tissue contacting surface, the first tissue contacting surface having a first height with respect to a bottom surface of the apparatus and the second tissue contacting surface having a second height with respect to the bottom surface of the apparatus, the first height being greater than the second height,

ii) the first and second tissue contacting surfaces defining retention slots extending therethrough for retaining staples therein,

iii) the staples in the retention slots of the second tissue contacting surface having a larger leg length than the staples in the retention slots of the first tissue contacting surface,

iv) a first plurality of pushers associated with the staples in first tissue contacting surface,

v) a second plurality of pushers associated with the staples in the second tissue contacting surface, and

vi a drive assembly for moving the first and second pluralities of pushers, the first and second pluralities of pushers urging the staples through their respective retention slots upon actuation of the drive assembly.

12. The surgical stapling apparatus of claim 11, further comprising a handle assembly.

13. The surgical stapling apparatus of claim 12, further comprising a tubular body portion.

14. The surgical stapling apparatus of claim 11, further comprising a wound closure assembly.

15. The surgical stapling apparatus of claim 14, wherein the wound closure assembly includes a reservoir having a wound closure material.

16. The surgical stapling apparatus of claim 11, wherein the surgical stapling apparatus is configured for dispensing a wound closure material to tissue adjacent the first tissue contacting surface.

17. The surgical stapling apparatus of claim 11, wherein the staples in the retention slots of the second tissue contacting surface have a leg length of about 3.5 millimeters and the staples in the retention slots of the first tissue contacting surface have a leg length of about 2.3 millimeters.

18. The surgical stapling apparatus of claim 11, wherein the staples in the retention slots of the second tissue contacting surface have a leg length of about 4.1 millimeters and the staples in the retention slots of the first tissue contacting surface have a leg length of about 3.5 millimeters.

19. The surgical stapling apparatus of claim 11, further comprising a third tissue contacting surface having a third height with respect to the bottom surface of the apparatus.

20. The surgical stapling apparatus of claim 19, wherein the third tissue contacting surface has retention slots having staples disposed therein.

21. The surgical stapling apparatus of claim 20, wherein the staples in the retention slots of the first tissue contacting surface have a leg length of about 2.3 millimeters, the staples in the retention slots of the second tissue contacting surface have a leg length of about 3.5 millimeters, and the staples in the retention slots of the third tissue contacting surface have a leg length of about 4.1 millimeters.

22. The surgical stapling apparatus of claim 11, wherein the surgical stapling apparatus is a gastrointestinal stapler.

23. The surgical stapling apparatus of claim 11, wherein the cartridge defines a knife track.

24. The surgical stapling apparatus of claim 23, wherein the cartridge includes a plurality of rows of staples, the staples of the first tissue contacting surface being disposed adjacent the knife track.

25. The surgical stapling apparatus of claim 11, wherein the surgical stapling apparatus is a laparoscopic stapler.

26. The surgical stapling apparatus of claim 25, further comprising a handle.

27. The surgical stapling apparatus of claim 26, further comprising an elongated shaft.

28. The surgical stapling apparatus of claim 27, wherein the cartridge defines a knife track.

29. The replaceable loading unit for a surgical stapling apparatus of claim 11, wherein the tissue contacting surfaces engage tissue after the anvil and the cartridge are approximated and prior to actuation of a firing mechanism.

30. A surgical stapling apparatus comprising:

an anvil having an anvil contacting surface;

a cartridge having a first contacting surface and a second contacting surface, each of the first and second contacting surfaces including retention slots, each retention slot being an opening that extends through the corresponding contacting surface;

a first plurality of staples having a first leg length, the first plurality of staples disposed in the retention slots of the first contacting surface;

a second plurality of staples having a second leg length, the second plurality of staples disposed in the retention slots of the second contacting surface, the second leg length different from the first leg length;

a first gap defined between the first contacting surface and the anvil contacting surface;

a second gap defined between the second contacting surface and the anvil contacting surface, the second gap different from the first gap; and

a drive assembly operably associated with the first and second pluralities of staples, wherein actuation of the drive assembly urges the first and second pluralities of staples through their respective retention slots.

31. The surgical stapling apparatus of claim 30, further comprising an approximation mechanism for varying a distance between the anvil and the cartridge.

32. The surgical stapling apparatus of claim 31, wherein the first and second gaps are defined by the distance between the anvil and the cartridge.

33. The replaceable loading unit for a surgical stapling apparatus of claim 30, wherein the tissue contacting surfaces engage tissue after the anvil and the cartridge are approximated and prior to actuation of a firing mechanism.

34. An end effector for a surgical stapling apparatus comprising:

an anvil member having a contacting surface, the contacting surface including a plurality of staple forming depressions;

a cartridge having a first surface and a second surface, the first surface and second surface including retention slots, each retention slot being an opening extending through the corresponding first or second surface;

a first gap defined between the first surface and the contacting surface of the anvil;

a second gap defined between the second surface and the contacting surface of the anvil, the first gap being different from the second gap;

a first plurality of staples operably associated with the first surface, the first plurality of staples having a first leg length;

a second plurality of staples operably associated with the second surface, the second plurality of staples having a second leg length that is different from the first leg length of the first plurality of staples;

a plurality of fastener ejection members arranged to cooperate with the first plurality of staples and the second plurality of staples; and

an actuation mechanism in mechanical cooperation with the plurality of fastener ejection members, wherein actuation of the actuation mechanism urges each staple through its corresponding retention slot towards the contacting surface of the anvil.

35. The end effector of claim 34, wherein actuation of an actuation mechanism urges each staple through its corresponding retention slot towards the contacting surface of the anvil.

36. The end effector of claim 34, wherein the first and second gaps are defined when the anvil member is in close cooperative alignment with the cartridge.