Surgical assembly for tissue removal

• US 7,837,687 B2
• Filed: 10/25/2005
• Issued: 11/23/2010
• Est. Priority Date: 09/27/2002
• Status: Active Grant

• Current Assignee: Surgitech, LLC
• Original Assignee: Surgitech, LLC
• Inventors: Harp, Richard J.
• Primary Examiner(s): Milano; Michael J
• Assistant Examiner(s): NGUYEN, VI X
• Application Number:
  US11/259,743
• Publication Number:
  US 20060200153A1
• Time in Patent Office: 1,855 Days
• Field of Search: 606/85, 606/170, 606/171, 604/22
• US Class Current: 606/85
• CPC Class Codes: A61B 17/1624 Drive mechanisms therefor
• CPC Class Codes: A61B 17/1644 using fluid other than turbine drive fluid
• CPC Class Codes: A61B 17/1659 Surgical rasps, files, planes, or scrapers
• CPC Class Codes: A61B 17/1671 for the spine
• CPC Class Codes: A61B 17/320016 Endoscopic cutting instruments, e.g. arthroscopes, resectoscopes A61B10/0233, A61B17/29, A61B17/3207 take precedence
• CPC Class Codes: A61B 17/32002 with continuously rotating, oscillating or reciprocating cutting instruments
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 2017/00553 using a turbine
• CPC Class Codes: A61B 2017/1651 for cooling
• CPC Class Codes: A61B 2017/1653 for lubrication
• CPC Class Codes: A61B 2017/320008 Scrapers
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2217/005 with suction drainage system
• CPC Class Codes: A61B 2217/007 with irrigation system

Abstract

A reciprocating surgical file system for precisely removing bone and/or other tissue is described. The system allows a user to maneuver the system and navigate into hard-to-access sites under a direct vision mechanism. A transmission mechanism converts rotary motion from a motor into reciprocating motion and provides it to the surgical file for precision removal of bone or other tissue. A pulsatile pump mechanism is operatively coupled with the transmission mechanism and provides irrigating fluid to the surgical site.

Claims

1. A surgical instrument comprising:

a distal body configured to attach to a handle assembly, the handle assembly communicating a non-reciprocating rotary input to the distal body when the distal body is attached thereto;

a transmission that converts the non-reciprocating rotary motion to linear reciprocating motion;

a blade coupled to said distal body, said blade connected to said transmission so that the linear reciprocating motion is communicated to the blade so that the blade slidably moves in a reciprocating linear manner by the rotary motion emanating from said handle assembly;

the blade being elongate and having a generally straight proximal portion, a flexible medial portion, and a distal portion configured to remove bone from a mammal through the linear reciprocating motion; and

a generally rigid blade guide adjacent the blade and coupled to the distal body, the blade guide having a bent portion in which the blade guide is curved;

wherein the blade engages the blade guide so that the medial portion of the blade bends to generally conform to the curve of the blade guide bent portion.

2. The surgical instrument of claim 1, further comprising a protrusion extending from said distal body, wherein said protrusion is configured to be gripped by a clinician while said blade removes said bone.

3. The surgical instrument of claim 2, wherein said protrusion is dimensioned so as to be gripped between a thumb and a finger of a user.

4. The surgical instrument of claim 1, wherein said transmission comprises a rotating, toroidally shaped cam.

5. The surgical instrument of claim 4, wherein the toroidal cam is configured to rotate about an axis transverse to an axis of the toroid.

6. The surgical instrument of claim 1, wherein said blade and a protrusion for gripping are on substantially opposite sides of said distal body.

7. The surgical instrument module of claim 1, further comprising a coupling assembly at a proximal end of said distal body, wherein said coupling assembly is configured to releasably couple to said handle assembly.

8. The surgical instrument of claim 1, wherein the distal portion of said blade has a convex surface.

9. The surgical instrument of claim 8, wherein said convex surface is configured to perform at least one of grinding, cutting, or filing said bone.

10. The surgical instrument of claim 1, wherein the distal portion of the blade has a concave surface configured to perform at least one of grinding, filing, and cutting said bone.

11. The surgical instrument of claim 1, wherein the medial portion of the blade is flexible in a transverse direction.

12. The surgical instrument of claim 1, wherein the blade has a thickness in the range from about 25 microns to about 2.5 mm.

13. The surgical instrument of claim 1, further comprising a housing in which the blade moves, the housing comprising the blade guide.

14. The surgical instrument of claim 13, wherein the housing has an opening through which the distal portion of the blade is exposed.

15. The surgical instrument of claim 14, wherein a first side of the blade is exposed through the housing opening, and a second side of the blade opposite the first side is supported by the housing opposite the housing opening.

16. A surgical instrument comprising:

a distal body configured to attach to a handle assembly;

a blade coupled to said distal body, said blade configured to be slidably moved in a reciprocating linear manner, and further configured to remove bone from a mammal;

a transmission interposed between the handle assembly and the blade, the transmission converting a rotary motion emanating from said handle assembly to a linear reciprocating motion, the blade connected to the transmission so as to slidably move in a reciprocating linear manner by the rotary motion emanating from the handle assembly;

wherein the transmission is a toroidal drive system comprising a cam that has a curvilinear body; and

wherein the curvilinear body has a shape that comprises two partially superimposed toruses.

17. The surgical instrument of claim 16, wherein each of the two toruses has a central axis, and wherein the central axes of the two toruses arc at an angle to each other.

18. The surgical instrument of claim 16 additionally comprising a blade housing that contacts the blade, the blade housing being generally rigid and having at least one curved portion, wherein the blade is flexible in a transverse direction, and the blade flexes while reciprocating so as to conform to the shape of the blade housing in the curved portion.

19. The surgical instrument of claim 18, wherein the blade has a first side and a second side, and the blade housing has a first side and a second side arranged adjacent the first and second sides, respectively, of the blade, and wherein the blade has a cutting portion formed on its first side, wherein an opening is formed through the housing first side at the cutting portion, and, the housing second side supports the blade second side adjacent the blade cutting portion.