Seating systems for motor vehicles

• US 7,845,703 B2
• Filed: 02/05/2008
• Issued: 12/07/2010
• Est. Priority Date: 02/06/2007
• Status: Expired due to Fees

• Current Assignee: Harmar Mobility, LLC (Harmar Holding Corp.)
• Original Assignee: Freedom Sciences LLC
• Inventors: Panzarella, Thomas A. Jr., Panzarella, Thomas A., Eldon, James B. III, Martin, Michael T., McClanahan, David D., Hoffman, Ira C.
• Primary Examiner(s): Dayoan; Glenn
• Assistant Examiner(s): Black; Melissa A
• Application Number:
  US12/026,216
• Publication Number:
  US 20080185229A1
• Time in Patent Office: 1,036 Days
• Field of Search: 296/65.11, 296/65.12, 296/65.01, 296 6513- 6515, 297/423.2, 297/344.24
• US Class Current: 296/65.11
• CPC Class Codes: A61G 2203/726 for automatic deactivation, e.g. deactivation of actuators or motors
• CPC Class Codes: A61G 2220/16 Buses
• CPC Class Codes: A61G 3/062 using lifts connected to the vehicle
• CPC Class Codes: B60N 2/02246 Electric motors therefor
• CPC Class Codes: B60N 2/0264 characterised by the type of electrical connection, e.g. wiring, plugs or USB
• CPC Class Codes: B60N 2/06 slidable B60N2/12 , B60N2/2209 take precedence
• CPC Class Codes: B60N 2/14 rotatable, e.g. to permit easy access B60N2/10 , B60N2/2869 take precedence
• CPC Class Codes: B60N 2/163 Slides only
• CPC Class Codes: B60N 2/245 for handicapped persons

Abstract

Embodiments of seating systems for motor vehicles facilitate two-dimensional movement of a seat in a horizontal plane. The seating systems can also facilitate vertical movement of the seat. The seating systems are motorized, and can be automatically controlled so that minimal movement and effort are required on the part of the user to enter and exit the vehicle.

Claims

1. A seating system, comprising:

a frame mountable on a mounting surface within a motor vehicle and comprising a first and a second gear rack;

a carriage assembly mounted on the frame and translating linearly in relation to the frame, the carriage assembly comprising;

a first motor coupled to the first gear rack so that the carriage assembly translates in relation to the frame when the first motor is activated, and a first and a second side plate;

a plurality of bearings mounted on the first and second side plates and positioned in part within channels formed in the frame so that the carriage assembly translates in relation to the frame on the bearings;

a bearing plate having the first motor mounted thereon;

a first gearbox mounted on the bearing plate, the first gearbox being coupled to the first gear rack and the first motor so that torque generated by the first motor is transmitted to the first gear rack by way of the first gearbox;

a bearing shaft mounted on the bearing plate; and

a bearing assembly mounted on the bearing shaft;

a base assembly mounted on the carriage assembly and rotating in relation to the carriage assembly, the base assembly comprising;

a second and a third motor, a second gearbox, the second motor being coupled to the second gearbox and the second gear rack so that the base assembly rotates in relation to the carriage assembly when the second motor is activated and torque generated by the second motor is transmitted to the second gear rack by way of the second gearbox;

a base pan having the second and third motors and the second gearbox mounted thereon and being coupled to the bearing shaft of the carriage assembly by way of the bearing assembly so that the base pan can rotate in relation to the carriage assembly;

a trolley assembly mounted on the base assembly and translating linearly in relation to the base assembly, the trolley assembly comprising;

a third and a fourth gear rack, the third motor being coupled to the third gear rack so that the trolley assembly translates in relation to the carriage assembly when the third motor is activated;

a first and a second rail secured to opposite sides of the base pan; and

a trolley plate assembly comprising a first and a second plate and a cross brace positioned between and secured to the first and second plates, the trolley plate assembly being mounted on and translating linearly in relation to the first and second rails;

a seat mounted on the third and the fourth rails of the trolley assembly; and

a drive shaft mounted on the base pan so that the drive shaft can rotate in relation to the base pan, the drive shaft being coupled to the third motor and the third and fourth gear racks so that torque generated by the third motor is transmitted to the third and fourth gear racks by way of the drive shaft.

2. The system of claim 1, wherein the trolley assembly translates horizontally and vertically in relation to the base assembly when the frame is mounted on the mounting surface and the mounting surface has a substantially horizontal orientation.

3. The system of claim 1, wherein the seat translates in a first direction between a first position and a second position in response to the linear translation of the carriage assembly in relation to the frame;

and the seat translates in a second direction between the second position and a third position in response to the linear translation of the trolley assembly in relation to the base assembly.

4. The system of claim 3, wherein the seat rotates between a first and a second orientation in response to the rotation of the base assembly in relation to the carriage assembly.

5. The system of claim 4, wherein the first orientation faces toward or away from the first direction, and the second orientation faces toward the second direction.

6. The system of claim 4, wherein the seat can translate in the first direction when the seat is located in the third position, in response to the linear translation of the carriage assembly in relation to the frame.

7. The system of claim 4, wherein the seat can translate in a vertical direction when the seat is located in the third position, in response to the linear translation of the trolley assembly in relation to the base assembly.

8. The system of claim 4, further comprising a controller for controlling the movement of the seat between the first and third positions.

9. The system of claim 8, wherein the controller directs the seat along a pre-programmed path between the first and third positions.

10. The system of claim 9, wherein the controller is capable of receiving information relating to the pre-programmed path from a computing device or a hand-held control-input device communicatively coupled to the controller.

11. The system of claim 8, wherein first, second, and third motors can be activated simultaneously to cause the seat to translate along a curvilinear path in relation to the motor vehicle.

12. The system of claim 10, further comprising a plurality of potentiometers and a plurality of limit switches mounted on one or more of the frame, the carriage assembly, the base assembly, and the trolley assembly and communicatively coupled to the controller, wherein the controller determines a position of the chair in relation to the pre-programmed path based on inputs from the potentiometers and the limit switches.

13. The system of claim 1, wherein the third and fourth gear racks are substantially L-shaped.

14. The system of claim 1, wherein:

the first motor is pivotally mounted on the bearing plate, the carriage assembly further comprises a first spring that biases the first motor away from contact with the first gearbox, and a first locking bolt that biases the first motor into contact with the first gearbox; and

the first locking bolt can be backed away for the first drive motor so that the first motor disengages from the first gearbox whereby the carriage assembly can be moved manually in relation to the frame; and

the second gearbox is pivotally mounted on the base pan;

the base assembly further comprises a spring that biases the second gearbox into contact with the second gear rack, and a locking bolt that biases the second gearbox away from the second gear rack against the bias of the second spring; and

the position of the second locking bolt can be adjusted so that the second gearbox disengages from the second gear rack whereby the base assembly can be rotated manually in relation to the carriage assembly.

15. The system of claim 1, further comprising a docking mechanism mounted on the frame and the seat for securing the seat to the frame when the seat is in the first position.

16. The system of claim 8, further comprising means mounted on the frame for routing cabling to at least one of the seat and the controller.

17. A seating system, comprising:

a frame mountable on a mounting surface within a motor vehicle and comprising a first and a second gear rack;

a carriage assembly mounted on the frame and translating linearly in relation to the frame, the carriage assembly comprising a first motor coupled to the first gear rack so that the carriage assembly translates in relation to the frame when the first motor is activated;

a base assembly mounted on the carriage assembly and rotating in relation to the carriage assembly, the base assembly comprising a second and a third motor, the second motor being coupled to the second gear rack so that the base assembly rotates in relation to the carriage assembly when the second motor is activated;

a trolley assembly mounted on the base assembly and translating linearly in relation to the base assembly, the trolley assembly comprising a third gear rack, the third motor being coupled to the third gear rack so that the trolley assembly translates in relation to the carriage assembly when the third motor is activated;

a seat mounted on the trolley assembly, wherein the seat translates in a first direction between a first position and a second position in response to the linear translation of the carriage assembly in relation to the frame; and

the seat translates in a second direction between the second position and a third position in response to the linear translation of the trolley assembly in relation to the base assembly; and

a controller for directing the seat along a pre-programmed path between the first and third positions, the controller comprising firmware, and memory storage having information stored thereon representing waypoints defining the pre-programmed path, wherein the controller executes the firmware, and selectively causes the first, second, and/or third motors to be activated and deactivated so as to define the motion of the seat between the first and third position based on the waypoints.

18. The seating system of claim 17, further comprising a software application that, when executed on a computing device communicatively coupled to the controller, causes the computing device to program information representing a path for the seat into the controller when the seat is moved along the path by recording the information representing the path and persisting the information representing the path to the memory storage of the controller.

19. The seating system of claim 18, wherein the software application, when executed on the computing device communicatively coupled to the controller, can program another path for the seat into the controller by causing the computing device to import information representing the other path, and serialize the information representing the other path onto the memory storage of the controller.

20. The seating system of claim 17, wherein the controller, after the seat reaches the third position, further executes the firmware, and selectively causes the first, second, and/or third motors to be activated and deactivated so as to define the motion of the seat in a fore-aft direction and an up-down direction on a simultaneous basis in response to inputs from a user and within a range of movement defined by predetermined foremost, aft-most, top, and bottom positions of the seat.

21. The seating system of claim 20, wherein the controller further executes the firmware, and selectively activates and deactivates the first, second, and/or third motors to cause the seat to automatically return to the third position from a position within the range of movement defined by predetermined foremost, aft-most, top, and bottom position of the seat.

22. A seating system, comprising:

a frame mountable on a mounting surface within a motor vehicle and comprising a first and a second gear rack;

a carriage assembly mounted on the frame and translating linearly in relation to the frame, the carriage assembly comprising a first motor coupled to the first gear rack so that the carriage assembly translates in relation to the frame when the first motor is activated;

a base assembly mounted on the carriage assembly and rotating in relation the carriage assembly, the base assembly comprising a second and a third motor, the second motor being coupled the second gear rack so that the base assembly rotates in relation to the carriage assembly when the second motor is activated;

a seat; and

a trolley assembly having the seat mounted thereon, the trolley assembly being mounted on the base assembly and translating linearly in relation to the base assembly, the trolley assembly comprising a third and a fourth substantially L-shaped gear rack, wherein the third motor is coupled to the third gear rack so that the trolley assembly and the seat translate horizontally and vertically in relation to the base assembly due to the substantial L-shape of the third and fourth gear racks when the third motor is activated and the frame is mounted on a mounting surface having a substantially horizontal orientation.