Neck brace

• US 7,846,117 B2
• Filed: 07/17/2007
• Issued: 12/07/2010
• Est. Priority Date: 11/26/2003
• Status: Expired due to Fees

• Current Assignee: Leatt Corporation
• Original Assignee: Leatt Corporation
• Inventors: Hopkins, Mark Eric, Leatt, Christopher James, Nelson, Grant Leigh
• Primary Examiner(s): Brown; Michael A.
• Application Number:
  US11/778,840
• Publication Number:
  US 20080177209A1
• Time in Patent Office: 1,239 Days
• Field of Search: 602 17- 19, 128/DIG.23
• US Class Current: 602/18
• CPC Class Codes: A41D 13/0512 Neck or shoulders area
• CPC Class Codes: A41D 2600/102 Motorcycling
• CPC Class Codes: A42B 3/0473 Neck restraints
• CPC Class Codes: A61F 5/055 Cervical collars
• CPC Class Codes: Y10S 128/23 Cervical collars

Abstract

Neck brace that inhibits excessive neck movement during impact, yet allows for a high degree of movement of the wearer'"'"'s head during normal operation of the neck brace. May include impact surface(s) that limits movement of a helmet by contacting an underside of the helmet; bearing surface(s) configured for bearing on wearer; a structure between impact surface and bearing surface, sufficiently resilient to transfer impact loads of the helmet to the impact surface, to the wearer'"'"'s body; wherein the impact surface is displaceable towards an adjacent part of the bearing surface and wherein the structure is configured to permit the displacement at rates slower than a predetermined rate of displacement and to resist the displacement if the rate of displacement exceeds the predetermined rate. May include a pivotal joint between the displaceable part and remainder of neck brace and impact brake element(s).

Claims

1. A neck brace comprising:

at least one impact surface which, when said brace is used with a helmet, limits movement of said helmet by contacting an underside of said helmet, wherein at least part of said impact surface is displaceable towards the body of a wearer of said neck brace;

at least one bearing surface which is shaped and configured for bearing on the body of a wearer of said brace;

a structure extending between said impact surface and said bearing surface having sufficient resilience to transfer impact loads of said helmet on said impact surface, to said wearer'"'"'s body; and

a brake element, extending between said impact surface and at least one of said structure and said bearing surface, said brake element configured to permit said displacement of said impact surface at rates slower than a predetermined rate of displacement and to resist said displacement if the rate of displacement exceeds said predetermined rate.

2. A neck brace of claim 1, further comprising:

a pivotal joint connecting said displaceable part to the remainder of said neck brace.

3. A neck brace of claim 2, wherein said pivotal joint is configured to permit pivotal, as well as sliding displacement of said displaceable part relative to the remainder of said neck brace.

4. A neck brace of claim 1, wherein said displaceable part comprises:

a rear displaceable part at the rear of said neck brace which is downwardly pivotable towards the upper back of a wearer of said neck brace.

5. A neck brace of claim 1, wherein said displaceable part comprises:

a front displaceable part at the front of said neck brace which is downwardly pivotable towards the chest of said wearer.

6. A neck brace of claim 5, wherein said front displaceable part is configured to slide rearwards towards said wearer'"'"'s chest during said pivotal movement.

7. A neck brace of claim 1, wherein said brake element comprises:

a first component defining a first brake surface;

a second component defining a second brake surface, wherein said second brake surface is displaceable relative to said first component when said displaceable part is displaced relative to said neck brace, and wherein said first and second braking surfaces extend at an acute angle relative to each other; and

at least one lock element disposed between said first and second brake surfaces, wherein said lock element is configured to allow movement between said first and second components at rates lower than a predetermined rate and to engage said first and second brake surfaces in a taper lock, when displacement between said two components occurs at a rate exceeding said predetermined rate.

8. A neck brace of claim 7, wherein said first brake surface is a cylindrical surface and said second brake surface is a frusto-conical surface.

9. A neck brace of claim 8, wherein said first component is an outer cylindrical sleeve and said second component is elongate in shape and is longitudinally displaceable with at least part of said second component inside said sleeve, said second component including a protuberance that protrudes outside said sleeve.

10. A neck brace of claim 9, wherein an annular recess is defined around said second component and wherein said second brake surface is defined on the inner circumference of said annular recess and wherein said at least one lock element is held captive inside said annular recess.

11. A neck brace useable with a helmet comprising:

at least one bearing surface configured to be worn on the body of a wearer of said brace;

at least one impact surface configured to limit movement of said helmet through contact with an underside of said helmet, wherein at least part of said impact surface is displaceable towards said bearing surface; and

a structure extending between said impact surface and said bearing surface configured to transfer impact loads of said helmet on said impact surface to said bearing surface; and

a brake element extending between said impact surface and at least one of said structure and said bearing surface, said brake element configured to permit said displacement of said impact surface at rates slower than a predetermined rate of displacement, and to resist said displacement of said impact surface if the rate of displacement exceeds said predetermined rate.

12. The neck brace of claim 11, further comprising:

a pivotal joint connecting said displaceable part of said impact surface and the remainder of said neck brace.

13. The neck brace of claim 12, wherein said pivotal joint is configured to permit pivotal and sliding displacement of said displaceable part of said impact surface relative to the remainder of said neck brace.

14. The neck brace of claim 11, wherein said displaceable part of said impact surface comprises:

a rear displaceable part at the rear of said neck brace configured to downwardly pivot towards the upper back of a wearer of said neck brace.

15. The neck brace of claim 11, wherein said displaceable part of said impact surface comprises:

a front displaceable part at the front of said neck brace configured to downwardly pivot towards the chest of said wearer.

16. The neck brace of claim 15, wherein said front displaceable part is configured to slide rearwards towards said wearer'"'"'s chest during said pivotal movement.

17. The neck brace of claim 11, wherein said impact brake element comprises:

a first component which defines a first brake surface;

a second component defining a second brake surface, wherein said second brake surface is displaceable relative to said first component when said displaceable part is displaced relative to said neck brace, and wherein said first and second braking surfaces extend at an acute angle relative to each other; and

at least one lock element disposed between said first and second brake surfaces, wherein said lock element is configured to allow movement between said first and second components at rates lower than a predetermined rate and to engage said first and second brake surfaces in a taper lock, when displacement between said two components occurs at a rate exceeding said predetermined rate.

18. The neck brace of claim 17, wherein said first brake surface is a cylindrical surface and said second brake surface is a frusto-conical surface.

19. The neck brace of claim 18, wherein said first component is an outer cylindrical sleeve and said second component is elongate in shape and is longitudinally displaceable with at least part of said second component inside said sleeve, said second component including a protuberance that protrudes outside said sleeve.

20. The neck brace of claim 19, wherein an annular recess is defined around said second component and wherein said second brake surface is defined on the inner circumference of said annular recess and wherein said at least one lock element is held captive inside said annular recess.