Vertebral facet joint prosthesis and method of fixation

• US 7,846,183 B2
• Filed: 06/10/2004
• Issued: 12/07/2010
• Est. Priority Date: 02/06/2004
• Status: Active Grant

• Current Assignee: Spinal Elements, Inc.
• Original Assignee: Spinal Elements, Inc.
• Inventors: Blain, Jason
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): FISHER, ELANA BETH
• Application Number:
  US10/865,073
• Publication Number:
  US 20050177240A1
• Time in Patent Office: 2,371 Days
• Field of Search: 623 1711- 1716, 606/61, 606/246, 606/247, 606/248, 606/249, 606/300, 606/301, 63/3, 63/4, 63/12
• US Class Current: 606/247
• CPC Class Codes: A61B 17/7062 Devices acting on, attached to, or simulating the effect of, vertebral processes, vertebral facets or ribs rib fixation devices A61B17/8076; Tools for such devices
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/88 Osteosynthesis instruments; Methods or means for implanting or extracting internal or external fixation devices A61B17/7074 takes precedence
• CPC Class Codes: A61B 2017/564 Methods for bone or joint treatment
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/30771 applied in original prostheses, e.g. holes or grooves
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/46 Special tools or methods for implanting or extracting artificial joints, accessories, bone grafts or substitutes, or particular adaptations therefor
• CPC Class Codes: A61F 2002/302 toroidal, e.g. rings
• CPC Class Codes: A61F 2002/30225 Flat cylinders, i.e. discs
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/30405 made by screwing complementary threads machined on the parts themselves
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30485 plastically deformable
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30514 using a locking washer
• CPC Class Codes: A61F 2002/30616 Sets comprising a plurality of prosthetic parts of different sizes or orientations
• CPC Class Codes: A61F 2002/30769 madreporic
• CPC Class Codes: A61F 2002/30772 : Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0065 : toroidal, e.g. ring-shaped, doughnut-shaped
• CPC Class Codes: A61F 2230/0069 : cylindrical
• CPC Class Codes: A61F 2310/00017 : Iron- or Fe-based alloys, e.g. stainless steel
• CPC Class Codes: A61F 2310/00023 : Titanium or titanium-based alloys, e.g. Ti-Ni alloys
• CPC Class Codes: A61F 2310/00029 : Cobalt-based alloys, e.g. Co-Cr alloys or Vitallium
• CPC Class Codes: A61F 2310/00203 : containing alumina or aluminium oxide
• CPC Class Codes: A61F 2310/00239 : containing zirconia or zirconium oxide ZrO2

Abstract

Devices and methods for altering the spacing and motion at the facet joints of the vertebral column are provided. One embodiment of the invention comprises a prosthesis with surfaces configured to articulate with the facets of the facet joint. A retaining member for anchoring the prosthesis within the facet joint is optionally included. Methods for surgically and less invasively implanting the prosthesis and securing the prosthesis to the articular processes or surrounding soft tissue are also provided.

Claims

1. A prosthesis for treating facet joint dysfunction, the prosthesis comprising:

a disk with a first face and a second face, at least one face adapted for sliding contact with the bony or cartilaginous articular surfaces of the facets of adjacent vertebrae, wherein the disk has at least one retaining aperture extending from the first face to the second face; and

a retaining member adapted for securing the location of the disk with respect to at least one of the articular surfaces, the retaining member comprising a longitudinal member extending through the aperture, and a pair of enlarged structures each disposed on opposite sides of the disk;

wherein the disk is movable along the longitudinal member;

wherein at least one of the enlarged structures has a first configuration wherein the enlarged structure is movable along the longitudinal member, and a second configuration wherein the enlarged structure is fixed relative to the longitudinal member; and

wherein at least one of the enlarged structures comprises a retaining ring capable of engaging the longitudinal member, the retaining ring comprising a set-screw.

2. The device of claim 1, wherein the disk has a generally circular cross section.

3. The device of claim 1, wherein the retaining member comprises a braided polymer.

4. The device of claim 1, wherein the retaining member comprises a braided metal.

5. The device of claim 1, wherein the retaining member comprises a solid structure.

6. The prosthesis of claim 1, wherein the retaining member further comprises a first enlarged structure positioned on a first portion of the retaining member, the first enlarged structure adapted to engage a first facet of the facet joint.

7. The prosthesis of claim 6, wherein the retaining member further comprises a second enlarged structure positioned on a second portion of the retaining member, the second enlarged structure adapted to engage a second facet of the facet joint.

8. The prosthesis of claim 1, wherein the set-screw has a blunted tip.

9. The prosthesis of claim 1, wherein the set-screw has a curved tip.

10. The prosthesis of claim 1, wherein the set-screw has a piercing tip.

11. The prosthesis of claim 1, wherein the disk has at least one concave surface adapted to match the natural shape of a facet.

12. The prosthesis of claim 1, wherein the disk comprises at least one material selected from the group consisting of polymers, polyetheretherketone (PEEK), polyetherketoneketone (PEKK), polyethylene, fluoropolymers, hydrogels, elastomers, ceramics, zirconia, alumina, silicon nitride;

metal(s), titanium, titanium alloy, cobalt chromium, stainless steel, and combinations of these materials.

13. The prosthesis of claim 1, wherein at least one face of the disk is sufficiently malleable to be capable of generally conforming to the adjacent surface or structure.

14. The device of claim 1, wherein the disk:

has a size adapted to fit substantially within a joint capsule of the facet joint; and

has a thickness generally equal to the normal anatomic spacing between the first facet and the second facet of the facet joint.

15. The device of claim 1, wherein at least one face comprises a highly polished surface.

16. The device of claim 1, wherein at least one face comprises a roughened surface.

17. A device for treating facet joint dysfunction, the device comprising:

a disk member with a first face and a second face adapted to contact the bony or cartilaginous articular surfaces of the facets of adjacent vertebrae, wherein the disk member has at least one aperture extending from the first face to the second face capable of accepting an elongate retainer completely through it;

an elongate retainer adapted for generally maintaining the location of the disk member with respect to the facet joint, the elongate retainer comprising;

a flexible member extending through the aperture in the disk member;

a first enlarged portion positioned on a first portion of the flexible member, the first enlarged portion adapted to engage a first facet of the facet joint;

a second enlarged portion positioned on a second portion of the flexible member with the first and second enlarged portions positioned on opposite sides of the disk member, the second enlarged portion adapted to engage a second facet of the facet joint;

wherein the disk member is movable along the flexible member;

wherein at least one of the enlarged portions has a first configuration wherein the enlarged portion is movable along the flexible member, and a second configuration wherein the enlarged portion is fixed relative to the flexible member; and

wherein at least one face has a porous surface.

18. The device of claim 17, wherein the disk member:

has at least one concave surface adapted to match the natural shape of a facet; and

has a size adapted to substantially fit within a joint capsule of the facet.

19. The device of claim 17, wherein the disk member comprises at least one material selected from the group consisting of polymers, polyetheretherketone (PEEK), polyetherketoneketone (PEKK), polyethylene, fluoropolymers, hydrogels, elastomers;

ceramics, zirconia, alumina, silicon nitride;

metal(s), titanium, titanium alloy, cobalt chromium, stainless steel; and

combinations of these materials.

20. The device of claim 17, comprising at least one face with a highly polished surface.

21. The device of claim 17, wherein at least one face of the device is sufficiently malleable to be capable of generally conforming the shape of at least a portion of an articular surface under normal anatomical loads.

22. The device of claim 17, wherein at least one face has a roughened surface.

23. A prosthesis for treating facet joint dysfunction, the prosthesis comprising:

a disk with a first face and a second face, at least one face adapted for sliding contact with the bony or cartilaginous articular surfaces of the facets of adjacent vertebrae, wherein the disk has at least one retaining aperture extending from the first face to the second face; and

a retaining member adapted for securing the location of the disk with respect to at least one of the articular surfaces, the retaining member comprising a longitudinal member extending through the aperture, and a pair of enlarged structures on opposite sides of the disk;

wherein the disk is movable along the longitudinal member;

wherein at least one of the enlarged structures has a first configuration wherein the enlarged structure is movable along the longitudinal member, and a second configuration wherein the enlarged structure is fixed relative to the longitudinal member; and

wherein at least one face comprises a porous surface.