Multi-layered platelet structure
First Claim
Patent Images
1. An electrical insulation system comprising:
- mica flakelets, wherein said mica flakelets have an average size range of 0.01 to 0.05 mm in their thinnest dimension;
hexagonal boron nitride, wherein said hexagonal boron nitride has an average size range of 10 to 100 nm in their longest dimension; and
a resin matrix;
wherein said electrical insulation system comprises an electrical insulation composite comprising a mixture of said mica flakelets and said hexagonal boron nitride;
wherein a ratio by weight of said hexagonal boron nitride to said mica flakelets in said electrical insulation composite is directly proportional to the average size of said hexagonal boron nitride compared to the average size of said mica flakelets, within an adjustment factor of 0.5 to 2; and
wherein the ratio by weight of said hexagonal boron nitride to said mica flakelets in said electrical insulation composite is between 1;
100 and 1;
20 by weight.
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Abstract
An electrical insulation paper that is made of mica flakelets (22), having an average size range of 0.01 to 0.05 mm in their thinnest dimension, hexagonal boron nitride (26), which has an average size range of 10 to 1,000 nm in their longest dimension, and a resin matrix. The mica flakelets and the hexagonal boron nitride are mixed and formed into a paper (17), and the resin is added to the paper after formation, the ratio by weight of the hexagonal boron nitride to the mica flakelets is directly proportional to the average size of the hexagonal boron nitride compared to the average size of the mica flakelets, within an adjustment factor.
112 Citations
10 Claims
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1. An electrical insulation system comprising:
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mica flakelets, wherein said mica flakelets have an average size range of 0.01 to 0.05 mm in their thinnest dimension; hexagonal boron nitride, wherein said hexagonal boron nitride has an average size range of 10 to 100 nm in their longest dimension; and a resin matrix; wherein said electrical insulation system comprises an electrical insulation composite comprising a mixture of said mica flakelets and said hexagonal boron nitride; wherein a ratio by weight of said hexagonal boron nitride to said mica flakelets in said electrical insulation composite is directly proportional to the average size of said hexagonal boron nitride compared to the average size of said mica flakelets, within an adjustment factor of 0.5 to 2; and wherein the ratio by weight of said hexagonal boron nitride to said mica flakelets in said electrical insulation composite is between 1;
100 and 1;
20 by weight. - View Dependent Claims (2, 3, 4, 5)
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6. An electrical insulation system comprising:
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mica flakelets, wherein said mica flakelets have an average size range of 0.01 to 0.05 mm in their thinnest dimension; hexagonal boron nitride, wherein said hexagonal boron nitride has an average size range of 10 to 1,000 nm in their longest dimension; and a resin matrix; wherein said electrical insulation system comprises a structurally stable electrical insulation paper consisting of said mica flakelets and said hexagonal boron nitride prior to addition of said resin matrix to said electrical insulation paper; wherein the ratio by weight of said hexagonal boron nitride to said mica flakelets is directly proportional to the average size of said hexagonal boron nitride compared to the average size of said mica flakelets, within an adjustment factor of 0.5 to 2; and wherein the ratio by weight of said hexagonal boron nitride to said mica flakelets is between 1;
100 and 1;
20. - View Dependent Claims (7, 10)
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8. An electrical insulation system comprising:
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an electrical insulation composite comprising a mixture of platelet boron nitride and mica flakelets; wherein said mica flakelets have an average size range of 0.01 to 0.05 mm in their thinnest dimension; wherein said platelet boron nitride has an average size range of 10 to 10,000 nm in their longest dimension; and wherein a ratio of said platelet boron nitride to said mica flakelets by weight is directly proportional to the average size ranges of said mica flakelets and said platelet boron nitride within a factor of 0.5 to 2; wherein the ratio of platelet boron nitride to mica flakelets is between 1;
100 and 1;
20 by weight; andwherein said electrical insulation composite is combined with a resin matrix to form said electrical insulation system. - View Dependent Claims (9)
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Specification