Apparatus, system, and method for wireless diagnostics

• US 7,848,827 B2
• Filed: 03/31/2006
• Issued: 12/07/2010
• Est. Priority Date: 03/31/2006
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Chen, Yu-Gene T.
• Primary Examiner(s): Decady; Albert
• Assistant Examiner(s): ROBERTSON, DAVID
• Application Number:
  US11/394,948
• Publication Number:
  US 20070233283A1
• Time in Patent Office: 1,712 Days
• Field of Search: 700/1, 700/9, 700/20, 700/83, 700/17, 700/37, 700/79, 700/282, 700/19, 700/26, 702/183, 702/188, 340/3.1, 340/508, 370/466
• US Class Current: 700/19
• CPC Class Codes: G05B 19/4185 characterised by the network communication
• CPC Class Codes: G05B 2219/31121 Fielddevice, field controller, interface connected to fieldbus
• CPC Class Codes: G05B 2219/31162 Wireless lan
• CPC Class Codes: G05B 2219/33284 Remote diagnostic
• CPC Class Codes: H04L 67/12 specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
• CPC Class Codes: H04L 67/125 involving control of end-device applications over a network
• CPC Class Codes: Y04S 40/18 Network protocols supporting networked applications, e.g. including control of end-device applications over a network

Abstract

A diagnostic concentrator includes a first interface that is capable of receiving a signal sent from a field device to a process controller. The signal includes a primary process variable and additional information. The diagnostic concentrator also includes a controller that is capable of generating a message corresponding to the received additional information and a second interface that is capable of transmitting the generated message. The first interface may be a HART interface. The second interface may be a wireless interface or a network interface. The message may be transmitted to a diagnostic monitor or a process controller. The first interface may receive a plurality of signals sent from a plurality of field devices to the process controller. The controller may generate a plurality of messages corresponding to the plurality of additional information in the signals and transmit the messages via the second interface.

Claims

1. An apparatus, comprising:

a plurality of first interfaces configured to receive signals sent from a plurality of field devices to a process controller when electrically connected in parallel to a plurality of field device protocol communication links coupling the field devices and the process controller without preventing delivery of the signals to the process controller, each of the signals comprising a first signal representing primary process variable information and a second signal representing field device diagnostic information;

a controller configured to extract the field device diagnostic information from the signals and to generate messages containing the field device diagnostic information but not the primary process variable information; and

a common second interface configured to transmit the messages containing the field device diagnostic information to an external destination over a distinct communication path that does not include the field device protocol communication links.

2. The apparatus of claim 1, wherein the second interface comprises one of:

a wireless interface and a network interface with which the messages containing the field device diagnostic information are sent to the external destination.

3. The apparatus of claim 1, wherein the second interface is configured to transmit the messages to a destination other than the process controller.

4. The apparatus of claim 1, wherein the field device protocol communication links comprise HART communication links.

5. The apparatus of claim 1, wherein the second interface is configured to transmit the messages to the process controller.

6. The apparatus of claim 1, wherein the second interface is configured to transmit the messages to a diagnostic monitor.

7. The apparatus of claim 1, wherein the first interfaces are configured to be coupled to the field device protocol communication links between the field devices and a field termination assembly coupled to the process controller, the field termination assembly configured to handle the primary process variable information but not configured to handle the field device diagnostic information.

8. A system, comprising:

a plurality of field devices;

a process controller configured to communicate with the field devices via a plurality of field device protocol communication links coupling the field devices and the process controller; and

a diagnostic concentrator comprising;

a plurality of first interfaces configured to receive signals sent by the field devices to the process controller when electrically connected in parallel to the field device protocol communication links without preventing delivery of the signals to the process controller, each of the signals comprising primary process variable information and field device diagnostic information, the primary process variable information traversing first paths that include the field device protocol communication links from the field devices to the process controller;

a controller configured to extract the field device diagnostic information from the signals and to generate messages containing the field device diagnostic information but not the primary process variable information; and

a common second interface configured to transmit the messages containing the field device diagnostic information from the plurality of field devices to an external destination over a second and distinct path that does not include the field device protocol communication links.

9. The system of claim 8, wherein the second interface comprises one of:

a wireless interface and a network interface with which the messages containing the field device diagnostic information are sent to the external destination.

10. The system of claim 8, wherein the diagnostic concentrator is configured to transmit the messages to a destination other than the process controller.

11. The system of claim 8, wherein the field device protocol communication links comprise HART communication links.

12. The system of claim 8, wherein the diagnostic concentrator is configured to transmit the messages to the process controller.

13. The system of claim 8, wherein:

the diagnostic concentrator is configured to transmit the messages to a diagnostic monitor;

the field devices are configured to transmit the signals using a standard communication protocol; and

the diagnostic concentrator is configured to receive the signals and transmit the messages without interfering with the transmission of the primary process variable information to the process controller.

14. The system of claim 8, wherein the first interfaces are configured to be coupled to the field device protocol communication links between the field devices and a field termination assembly coupled to the process controller, the field termination assembly configured to handle the primary process variable information but not configured to handle the field device diagnostic information.

15. A method, comprising:

receiving signals sent by a plurality of field devices to a process controller at a diagnostic concentrator having a plurality of first interfaces electrically connected in parallel to a plurality of field device protocol communication links coupling the field devices and the process controller without preventing delivery of the signals to the process controller, each of the signals comprising primary process variable information and field device diagnostic information;

extracting the field device diagnostic information from the signals;

generating messages containing the field device diagnostic information but not the primary process variable information; and

transmitting the messages containing the field device diagnostic information from the plurality of field devices to an external destination using a common second interface of the diagnostic concentrator, the messages transmitted along a distinct communication path that does not include the field device protocol communication links.

16. The method of claim 15, wherein the messages are transmitted via one of:

a wireless communication link and a network interface to the external destination.

17. The method of claim 15, wherein the field device protocol communication links comprise HART communication links.

18. The method of claim 15, wherein the messages are transmitted to the process controller.

19. The method of claim 15, wherein:

the primary process variable information and the field device diagnostic information are transmitted using a common format;

the process controller does not support a protocol associated with the field device diagnostic information and is unable to process the field device diagnostic information; and

the messages are transmitted to a diagnostic monitor.

20. The method of claim 15, wherein the first interfaces are coupled to the field device protocol communication links between the field devices and a field termination assembly coupled to the process controller, the field termination assembly handling the primary process variable information but not handling the field device diagnostic information.