Current switch with automatic calibration

• US 7,855,655 B2
• Filed: 08/13/2008
• Issued: 12/21/2010
• Est. Priority Date: 09/10/2007
• Status: Active Grant

• Current Assignee: Veris Industries LLC (Schneider Electric SE)
• Original Assignee: Veris Industries LLC (Schneider Electric SE)
• Inventors: Bruno, David A., Bernklau, James, Hunter, Phillip
• Primary Examiner(s): Tweel, Jr.; John A
• Application Number:
  US12/228,484
• Publication Number:
  US 20090115620A1
• Time in Patent Office: 860 Days
• Field of Search: 340/664, 379/39, 702/120, 714/736
• US Class Current: 340/664
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters
• CPC Class Codes: H02H 7/0833 for electric motors with control arrangements

Abstract

A current switch is automatically calibrated when a flow of electric current is initiated in a power cable.

Claims

1. A method of monitoring a current in a power cable, said method comprising the steps of:

(a) storing a default activation current in a memory before measuring a current in said power cable;

(b) measuring a current in said power cable;

(c) if an activation current stored in said memory is said default activation current, replacing said default activation current with a stored activation current determined from a measured current in said power cable; and

(d) initiating and, alternatively, disabling an alarm if a magnitude of said power cable current varies in a predetermined manner from said stored activation current.

2. The method of monitoring a current of claim 1 further comprising the step of replacing said stored activation current with said default activation current when a reset control is activated.

3. The method of monitoring a current of claim 1 wherein said activation current is a function of a nominal power cable current.

4. The method of monitoring a current of claim 1 wherein said activation current is a function of an average of a plurality of power cable current measurements.

5. The method of monitoring a current of claim 1 wherein said activation current comprises at least one of:

(a), an upper alarm current which, if exceeded by said power cable current, causes an alarm to initiate;

(b) a lower alarm current which, if not exceeded by said power cable current, causes an alarm to initiate;

(c) an upper re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current greater than said upper alarm current and if a subsequent power cable current is less than said upper re-entry current; and

(d) a lower re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current not exceeding said lower alarm current and if a subsequent power cable current is greater than said upper re-entry current.

6. The method of monitoring an electric current of claim 1 comprising the steps of:

(a) determining a frequency of said power cable current; and

(b) using said frequency of said power cable current to select one of a plurality of stored activation current values, each said activation current value correlated to a range of frequencies.

7. A method of monitoring a current in a power cable, said method comprising the steps of:

(a) before measuring a current in said power cable, storing in a memory a default value for a plurality of activation currents, each of said activation currents correlated to a range of frequencies;

(b) detecting a frequency of said current in said power cable;

(c) measuring a magnitude of said power cable current;

(d) selecting one of said stored activation currents, said selected activation current correlated to a range of frequencies inclusive of said frequency of said power cable current;

(e) if said selected activation current has a default value, determining a new activation current from said measured magnitude of said power cable current;

(f) storing said new activation current as replacement for said selected activation current; and

(g) initiating and, alternatively, disabling an alarm if said power cable current varies in a predetermined manner from a stored activation current correlated to a measured frequency of said power cable current.

8. The method of monitoring a current of claim 7 further comprising the step of storing said default value for each of said plurality of activation currents when a reset control is activated.

9. The method of monitoring a current of claim 7 wherein said new activation current is a function of a nominal power cable current.

10. The method of monitoring an electric current of claim 9 wherein said activation current comprises one of:

(a) an upper alarm current which, if exceeded by said power cable current, causes an alarm to initiate;

(b) a lower alarm current which, if not exceeded by said power cable current, causes an alarm to initiate;

(c) an upper re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current greater than said upper alarm current and if a subsequent power cable current is less than said upper re-entry current; and

(d) a lower re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current not exceeding said lower alarm current and if a subsequent power cable current is greater than said upper re-entry current, at least one of said upper alarm current, said lower alarm current, said upper re-entry current and said lower re-entry current being a function of said nominal power cable current.

11. The method of monitoring a current of claim 7 wherein said new activation current is a function of an average of a plurality of power cable current measurements.

12. The method of monitoring a current of claim 10 further comprising the steps of:

(a) measuring said power cable current;

(b) repeating step (a) for an interval enabling a substantial dissipation of transient current effects; and

(c) averaging said plurality of current measurements.

13. The method of monitoring an electric current of claim 7 wherein said activation current comprises one of:

(a) an upper alarm current which, if exceeded by said power cable current, causes an alarm to initiate;

(b) a lower alarm current which, if not exceeded by said power cable current, causes an alarm to initiate;

(c) an upper re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current greater than said upper alarm current and if a subsequent power cable current is less than said upper re-entry current; and

(d) a lower re-entry current causing an alarm to be disabled if said alarm was initiated in response to a first power cable current not exceeding said lower alarm current and if a subsequent power cable current is greater than said upper re-entry current.

14. A current switch for monitoring an electric current in a power cable, said current switch comprising:

(a) a current sensor producing an output signal in response to a current in a power cable, said output signal having a magnitude related to a magnitude of said power cable current and a frequency related to a frequency of said power cable current;

(b) a memory communicatively connected to enable a data processing device to store a value for an activation current in said memory and read said stored value of said activation current, a default value for said activation current being stored in said memory before said power cable current is sensed; and

(c) a data processing device communicatively connected to said memory and said current sensor, said data processing device including a program instruction to cause said data processing device to;

(i) measure of a magnitude of said power cable current;

(ii) read said stored value of said activation current; and

(ii) if said stored value of said activation current is said default value, replace said stored value of said activation current with a new activation current determined from said measured magnitude of said power cable current.

15. The current switch of claim 14 wherein said program instruction to cause said data processing system to replace said stored value of said activation current with a new activation current determined from said measured magnitude of said current in said power cable if said stored value of said activation current is said default value comprises a program instruction to:

(a) average a plurality of magnitudes of said power cable current measured during a calibration interval; and

(b) store said average of said measured power cable current magnitudes in a memory portion occupied by said default value for said activation current.

16. A current switch for monitoring an electric current in a power cable, said current switch comprising:

(a) a current sensor producing an output signal in response to a current in a power cable, said output signal having a magnitude related to a magnitude of said power cable current and a frequency related to a frequency of said power cable current;

(b) a memory communicatively connected to enable a data processing device to store a value for each of a plurality of activation currents, each said activation current correlated to a frequency, and read said stored values of said activation currents, a default value being stored in said memory for each said activation current before said power cable current is sensed; and

(c) a data processing device communicatively connected to said memory and said current sensor, said data processing device including a program instruction to cause said data processing device to;

(i) measure a frequency of said power cable current,

(ii) measure of a magnitude of said power cable current;

(iii) read said stored value of said activation current correlated to said frequency of said power cable current; and

(iv) if said stored value of said activation current is said default value, replace said stored value of said activation current correlated to said frequency of said power cable current with a new activation current determined from said measured magnitude of said current in said power cable.

17. The current switch of claim 16 wherein said program instruction to cause said data processing system to replace said stored value of said activation current with a new activation current determined from said measured magnitude of said current in said power cable if said stored value of said activation current is said default value comprises a program instruction to:

(a) average a plurality of magnitudes of said power cable current measured during a calibration interval; and

(b) store said average of said measured power cable current magnitudes in a memory portion occupied by said default value for said activation current correlated to said frequency of said power cable current.