Apparatus for mitigating slugging in flowline systems

• US 7,857,059 B2
• Filed: 04/27/2007
• Issued: 12/28/2010
• Est. Priority Date: 04/27/2007
• Status: Active Grant

• Current Assignee: Chevron USA Incorporated (Chevron Corp.)
• Original Assignee: Chevron USA Incorporated (Chevron Corp.)
• Inventors: Shen, Joseph J. S., Yeung, Hoi
• Primary Examiner(s): Beach; Thomas A
• Assistant Examiner(s): Buck; Matthew R
• Application Number:
  US11/741,523
• Publication Number:
  US 20080264645A1
• Time in Patent Office: 1,341 Days
• Field of Search: 166/367, 166344-347, 166/366, 4052242-2244, 138/120, 138/DIG.8, 138/155, 285/181, 285/182, 285/147.1
• US Class Current: 166/367
• CPC Class Codes: E21B 43/01 specially adapted for obtaining from underwater installations
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: F16L 43/001 made of metal
• CPC Class Codes: F16L 9/00 Rigid pipes
• CPC Class Codes: Y10S 138/08 Bent shaped retained

Abstract

A system for mitigating slugging in the conveyance of hydrocarbons in a flowline includes a first portion of flowline that extends substantially longitudinally along a declining surface. The first flowline portion carries multiphase hydrocarbons. A second portion of flowline extends upward from adjacent the first portion of flowline, and is in fluid communication with the first portion of flowline. A slug-mitigating region is between the first and second portions of flowline so slug-mitigating assembly receives the hydrocarbons from the first portion of flowline and conveys the hydrocarbons to the second portion of flowline. The slug-mitigating region has consecutively joined tubular segments that are each arcuate along a predetermined arcuate angle, with substantially uniform cross-sections. The first portion of flowline can be a subsea flowline extending along a sea floor, and the second portion of flowline can be a riser.

Claims

1. A system for mitigating slugging in the conveyance of hydrocarbons in a flowline from the sea floor to the surface of the sea, comprising:

a subsea flowline extending substantially longitudinally along a surface of the sea floor, the subsea flowline carrying multiphase hydrocarbons therein;

a riser extending from the surface of the sea in fluid communication with the flowline; and

a slug-mitigating assembly positioned between the subsea flowline and the riser so that the slug-mitigating assembly receives the hydrocarbons, front the flowline and conveys the hydrocarbons to the riser, the slug-mitigating assembly having a plurality of consecutively joined tubular segments that are each arcuate along a predetermined arcuate angle, each segment having a substantially uniform cross-section, wherein each tubular segment positioned between the tubular segments connected to the flowline and the riser, respectively, is oriented at a predetermined angle of rotation relative to adjacent tubular segments, the angle of rotation being such that the flowpath of the hydrocarbons is in a spiral through the slug-mitigation assembly.

2. The system according to claim 1, wherein each of the tubular segments being positioned such that the hydrocarbons exiting the segment are longitudinally closer to the riser than the hydrocarbons entering the segment.

3. The system according to claim 1, wherein the arcuate angle is about 45 degrees.

4. The system according to claim 1, wherein the arcuate angle is about 90 degrees.

5. The system according to claim 1, wherein the substantially uniform cross-section is substantially circular.

6. The system according to claim 1, wherein the slug-mitigating assembly further comprises:

an assembly centerline, from which the tubular segments deviate in differing directions along the length of the slug-mitigating assembly; and

an amplitude being defined as the maximum distance from the assembly centerline to a centerline of the flowpath.

7. The system according to claim 6, wherein the amplitude divided by the diameter of the substantially uniform cross-section defines a slug-mitigating assembly ratio that is greater than 0.5.

8. The system according to claim 6, wherein the tubular segments deviate from the assembly centerline in substantially opposite directions.

9. The system according to claim 6, wherein the tubular segments deviate from the assembly centerline substantially equally in the differing directions.

10. The system according to claim 9, wherein the tubular segments deviate from the assembly centerline substantially equally in all directions surrounding the assembly centerline.

11. The system according to claim 1, wherein the slug-mitigating assembly extends substantially longitudinally along the sea floor prior to connection with the riser.

12. The system according to claim 1, wherein each segment has a first end and a second end and an arcuate shape defined by a curvature that is two-dimensional and constant between the first and second ends.

13. An assembly for mitigating slugging of multiphase hydrocarbons that is to be positioned between a subsea flowline extending substantially longitudinally along a sea floor and a riser extending from a surface of the sea toward the sea floor, the assembly comprising:

a plurality of consecutively joined tubular segments, each of the segments being arcuate along a predetermined arcuate angle, having a substantially uniform cross-section, wherein each tubular segment positioned between the tubular segments to be connected to the flowline and the riser, respectively, is oriented at a predetermined angle of rotation relative to adjacent tubular segments, the predetermined angle being between 0 and 90 degrees.

14. The assembly according to claim 13, wherein the angle of rotation is between 0 degrees and 45 degrees, thereby causing the flowpath of the hydrocarbons to be in a spiral through the slug-mitigation assembly.

15. The assembly according to claim 13, wherein the arcuate angle is selected from a group consisting of about 45 degrees and about 90 degrees.

16. The assembly according to claim 15, wherein the substantially uniform cross-section is substantially circular.

17. The assembly according to claim 13, wherein the slug-mitigating assembly further comprises:

an assembly centerline, from which the tubular segments deviate in differing directions along the length of the slug-mitigating assembly; and

an amplitude being defined as the maximum distance from the assembly centerline to a centerline of the flowpath; and

wherein

the amplitude divided by the diameter of the substantially uniform cross-section defines a slug-mitigating assembly ratio that is greater than 0.5.

18. The system according to claim 17, wherein the tubular segments deviate from the assembly centerline in substantially opposite directions.

19. The system according to claim 17, wherein the tubular segments deviate from the assembly centerline substantially equally in the differing directions.

20. The system according to claim 19, wherein the tubular segments deviate from the assembly centerline substantially equally in all directions surrounding the assembly centerline.

21. An assembly according to claim 13, wherein each segment has a first end and a second end and an arcuate shape defined by a curvature that is two-dimensional and constant between the first and second ends.

22. A method for mitigating slugging in the conveyance of hydrocarbons from the sea floor to the surface of the sea, comprising:

a) conveying multiphase hydrocarbons from a flowline to a riser through a slug-mitigating region, the slug-mitigating region comprising a plurality of tubular segments, each of the plurality of tubular segments being oriented at a predetermined angle of rotation relative to the immediately prior tubular segment, thereby causing a flowpath of the hydrocarbons to be in a spiral though the slug-mitigation assembly;

(b) maintaining a volume within the slug-mitigating region for the conveyance of the multiphase hydrocarbons with a substantially uniform cross-section of the slug-mitigating region through which the hydrocarbons flow;

(c) altering a flowpath of the hydrocarbons along a plurality of arcs formed in the slug-mitigating region; and

(d) inducing the hydrocarbons to swirl when passing through the slug-mitigation assembly in response to the spiral shape.

23. A method according to claim 22, wherein each segment has a first end and a second end and an arcuate shape defined by a curvature that is two-dimensional and constant between the first and second ends.

24. A system for mitigating slugging in the conveyance of hydrocarbons in a flowline, comprising:

a first portion of flowline extending substantially longitudinally along a declining surface of the sea floor, the first portion of flowline carrying multiphase hydrocarbons therein;

a second portion of flowline extending upward from adjacent the first portion of flowline, the second portion of flowline being in fluid communication with the first portion of flowline; and

a slug-mitigating region positioned between the first and second portions of flowline so that the slug-mitigating region receives the hydrocarbons from the first portion of flowline and conveys the hydrocarbons to the second portion of flowline, the slug-mitigating region having a plurality of consecutively joined tubular segments that are each arcuate along a predetermined arcuate angle, each segment having a substantially uniform cross-section, wherein each tubular segment positioned between the tubular segments connected to the first and second portions of flowline, respectively, is oriented at a predetermined angle of rotation relative to adjacent tubular segments, and the angle of rotation being such that the flowpath of the hydrocarbons is in a spiral through the slug-mitigation region.

25. The system according to claim 24, wherein each of the tubular segments being positioned such that the hydrocarbons exiting the tubular segment are longitudinally closer to the second portion of flowline than the hydrocarbons entering the tubular segment.

26. The system according to claim 24, wherein the arcuate angle is about 45 degrees.

27. The system according to claim 24, wherein the arcuate angle is about 90 degrees.

28. The system according to claim 24, wherein the arcuate angle is about 90 degrees.

29. The system according to claim 24, wherein the substantially uniform cross-section is substantially circular.

30. The system according to claim 24, wherein the slug-mitigating region further comprises:

a region centerline, from which the tubular segments deviate in differing directions along the length of the slug-mitigating region; and

an amplitude being defined as the maximum distance from the region centerline to a centerline of the flowpath.

31. The system according to claim 30, wherein the amplitude divided by the diameter of the substantially uniform cross-section defines a slug-mitigating region ratio that is greater than 0.5.

32. The system according to claim 30, wherein the tubular segments deviate from the region centerline in substantially opposite directions.

33. The system according to claim 30, wherein the tubular segments deviate from the region centerline substantially equally in the differing directions.

34. The system according to claim 33, wherein the tubular segments deviate from the region centerline substantially equally in all directions surrounding the region centerline.

35. The system according to claim 24, wherein the slug-mitigating region extends substantially longitudinally with the declining surface prior to connection with the second portion of flowline.

36. A system according to claim 24, wherein each segment has a first end and a second end and an arcuate shape defined by a curvature that is two-dimensional and constant between the first and second ends.