Pump system for negative pressure wound therapy

• US 7,857,806 B2
• Filed: 04/12/2007
• Issued: 12/28/2010
• Est. Priority Date: 07/14/2005
• Status: Active Grant

• Current Assignee: Paul Hartmann AG (SCHWENK Zement GmbH & Co. KG)
• Original Assignee: Boehringer Technologies LP (Boehringer Laboratories, Inc.)
• Inventors: Boehringer, John R., Radl, Christopher L., Karpowicz, John, Klocek, Kevin P., Kropp, Robert, Norton, Derek
• Primary Examiner(s): Zalukaeva; Tatyana
• Assistant Examiner(s): SU, SUSAN SHAN
• Application Number:
  US11/786,475
• Publication Number:
  US 20070219532A1
• Time in Patent Office: 1,356 Days
• Field of Search: 604/35, 604 65- 67, 604118-119, 604245-247, 604/304, 604/313, 604315-327, 604/355, 601/6, 606 7- 14
• US Class Current: 604/540
• CPC Class Codes: A61M 1/734 Visual indicating means for flow
• CPC Class Codes: A61M 1/74 Suction control underwater drainage A61M1/61
• CPC Class Codes: A61M 1/80 Suction pumps A61M1/64, A61M1/71, A61M60/00 take precedence
• CPC Class Codes: A61M 1/85 with gas or fluid supply means, e.g. for supplying rinsing fluids or anticoagulants for negative pressure wound therapy A61M1/92, A61M1/94; combined with tracheal tubes A61M16/0463; dental instruments with combined rinsing and aspirating A61C17/0208
• CPC Class Codes: A61M 1/882 Draining devices provided with means for releasing antimicrobial or gelation agents in the drained fluid
• CPC Class Codes: A61M 1/96 Suction control thereof
• CPC Class Codes: A61M 1/964 having venting means on or near the dressing
• CPC Class Codes: A61M 1/966 having a pressure sensor on or near the dressing
• CPC Class Codes: A61M 1/982 with means for detecting level of collected exudate
• CPC Class Codes: A61M 2205/15 Detection of leaks
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2205/3344 Measuring or controlling pressure at the body treatment site
• CPC Class Codes: A61M 2205/3382 Upper level detectors
• CPC Class Codes: A61M 2205/42 Reducing noise
• CPC Class Codes: A61M 2205/6081 Colour codes
• CPC Class Codes: G01F 1/22 by variable-area meters , e.g. rotameters
• CPC Class Codes: G01F 1/28 by drag-force, e.g. vane type or impact flowmeter

Abstract

A pump system for applying negative pressure to a wound, including a flow monitor capable of detecting a deviation from a reference airflow rate provided by a controlled leak to determine whether the system is operating normally or abnormally, and a flow status annunciator to indicate a normal operating condition or whether an abnormal condition is a leak or an occluded line in the system. The pump system further includes a pressure controller for regulating operation of a pump to control pressure in the system at a range around a user-selected setpoint. The pump system may also include a waste collector and a level sensor for detecting when the collector is full.

Claims

1. A system for applying negative pressure therapy to a wound, comprising:

a wound dressing including a wound cover that is sealable to skin surrounding a wound;

a portable suction pump powered by a battery or by an alternating current electrical power supply;

a conduit having an end operatively associated with the wound dressing and an opposite end operatively associated with the suction pump, to communicate suction to the wound;

the suction pump comprising a flow monitor to detect a flow rate in the conduit;

a waste collector disposed in the conduit between the wound dressing and the suction pump for collecting liquids aspirated from the wound, the waste collector being releasably supported by a docking station on the pump;

the flow monitor comprising a non-numerical annunciator having an indicator that provides color-coded visual indications of flow conditions including an indication that the flowrate is within a range indicative of a blockage showing an occlusion in the system, normal operation, an indication that the flow rate is at a first level indicative of a first level of leakage in the system, and an indication that the flow rate is at a second level indicative of a second and higher level of leakage in the system.

2. A system as in claim 1, further comprising:

a pressure transducer for sensing pressure in the system; and

a pressure controller for controlling the pump to maintain the system pressure between an upper limit and a lower limit around a pressure setpoint.

3. A system as in claim 1, further including an error indicator for displaying a visual warning of one or more system errors, wherein the system errors are chosen from the group consisting of:

overpressure detected by the pressure transducer, pressure transducer failure, waste collection canister not attached, low battery voltage, attachment of incorrect power supply, low operating time remaining, collection canister full, and pump motor not operational.

4. A system as in claim 1, wherein the flow monitor detects whether or not the flow rate in the conduit deviates from a range about a reference airflow rate.

5. A system as in claim 4, the pump further including a sensor for determining the level of waste in the collector and the flow monitor further comprising the non-numerical annunciator capable of providing visual indications of flow conditions including that the flow rate is within the reference airflow rate range so as to indicate normal operation, that the flow rate is at a first level above the reference flow rate range so as to indicate a first level of leakage in the system, that the flow rate is at a second level above the reference flow rate range so as to indicate a second higher level of leakage in the system, the second level being a greater deviation from the reference airflow rate than the first level, or that the waste collector is full.

6. A system as in claim 1, further including an error indicator for displaying a visual warning of one or more system errors, wherein the system errors are chosen from the group consisting of:

overpressure detected by the pressure transducer, pressure transducer failure, waste collection canister not attached, low battery voltage, attachment of incorrect power supply, low operating time remaining, collection canister full, and pump motor not operational.

7. A system for applying negative pressure therapy to a wound, comprising:

a wound dressing including a wound cover that is sealable to skin surrounding a wound;

a conduit having an end operatively associated with the wound dressing and an opposite end operatively associated with a suction source, to communicate suction to the wound;

a waste collector disposed in the conduit between the wound dressing and the suction source for collecting liquids aspirated from the wound;

a flow monitor to monitor flow of system fluid in the conduit from the wound dressing to the suction source, wherein the flow monitor comprises a non-numerical annunciator having an indicator that provides color-coded visual indications of flow conditions including an indication that the flow rate is within a range indicative of a blockage showing an occlusion in the system, normal operation, an indication that the flow rate is at a first level indicative of a first level of leakage in the system, and an indication that the flow rate is at a second level indicative of a second and higher level of leakage in the system; and

an air filter/dryer dehumidifier having an air-impermeable, water vapor-permeable membrane disposed between the waste collector and the flow monitor for removing humidity from the system fluid.

8. A system for applying negative pressure therapy to a wound, comprising:

a wound dressing including a wound cover that is sealable to skin surrounding a wound;

a conduit having an end operatively associated with the wound dressing and an opposite end operatively associated with a suction source, to communicate suction to the wound;

a waste collector disposed in the conduit between the wound dressing and the suction source for collecting liquids aspirated from the wound;

a flow monitor to monitor flow of system fluid in the conduit from the wound dressing to the suction source, wherein the flow monitor comprises a non-numerical annunciator having an indicator that provides color-coded visual indications of flow conditions including an indication that the flow rate is within a range indicative of a blockage showing an occlusion in the system, normal operation, an indication that the flow rate is at a first level indicative of a first level of leakage in the system, and an indication that the flow rate is at a second level indicative of a second and higher level of leakage in the system; and

a dehumidifier disposed between the waste collector and the flow monitor for removing humidity from the system fluid wherein the dehumidifier comprises an air-impermeable, water vapor-permeable membrane such that when higher humidity system fluid passes across a side of the membrane and lower humidity ambient air passes across an opposite side of the membrane, water vapor is transported through the membrane from the system fluid to the ambient air.

9. A system as in claim 8, wherein the suction source causes the ambient air to pass across the membrane.