Surgical universal positioning block and tool guide

• US 7,857,821 B2
• Filed: 11/08/2007
• Issued: 12/28/2010
• Est. Priority Date: 08/23/2002
• Status: Expired due to Term

• Current Assignee: ORTHOsoft ULC. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Richard, Alain, Abiven, Jean-Guillaume, Couture, Pierre, Garceau, Patrick, Pelletier, Benoit
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): CARTER, TARA ROSE E
• Application Number:
  US11/936,854
• Publication Number:
  US 20080065085A1
• Time in Patent Office: 1,146 Days
• Field of Search: 606 86 R- 89, 606/130, 606/96, 606/97, 606/102, 606/104
• US Class Current: 606/130
• CPC Class Codes: A61B 17/154 for preparing bone for knee prosthesis
• CPC Class Codes: A61B 17/155 Cutting femur
• CPC Class Codes: A61B 17/157 Cutting tibia
• CPC Class Codes: A61B 17/1703 using imaging means, e.g. by X-rays
• CPC Class Codes: A61B 17/1725 for applying transverse screws or pins through intramedullary nails or pins
• CPC Class Codes: A61B 17/1764 for the knee
• CPC Class Codes: A61B 2017/00725 Calibration or performance testing
• CPC Class Codes: A61B 2034/2055 Optical tracking systems
• CPC Class Codes: A61B 2090/3916 Bone tissue
• CPC Class Codes: A61B 2090/3983 Reference marker arrangements for use with image guided surgery
• CPC Class Codes: A61B 34/10 Computer-aided planning, simulation or modelling of surgical operations
• CPC Class Codes: A61B 34/20 Surgical navigation systems; Devices for tracking or guiding surgical instruments, e.g. for frameless stereotaxis
• CPC Class Codes: A61B 90/11 with guides for needles or instruments, e.g. arcuate slides or ball joints

Abstract

A positioning block (10) for use in total knee replacement surgery, permitting five degrees-of-freedom movement relative to a bone element (39) to which it is fixed. The positioning block (10) comprises a rotational mounting element (14) that is removably engaged to the bone element such that the mounting element (14) is selectively rotatable relative to the bone element, about three substantially perpendicular axes of rotation. A guide body portion (12) is engaged with the mounting element (14) such that it is translatable relative thereto along a proximal-distal axis (43) and an anterior-posterior axis (47), while being rotationally fixed relative to the mounting element (14) such that the guide body portion (12) and the mounting element (14) rotate together relative to the bone element (39).

Claims

1. A computer assisted total knee replacement surgery system comprising:

a positioning block including a portion fastenable to a bone element and defining a reference surface thereon, the positioning block including a cutting tool guide operatively engageable with a cutting tool, the cutting tool guide being displaceable relative to the reference surface of said portion of the positioning block in at least three degrees of freedom, the three degrees of freedom comprising two rotational degrees of freedom and one translation degree of freedom;

the positioning block including a trackable member in communication with the computer assisted surgery system, the computer assisted surgery system being operable to determine at least an orientation of the cutting tool guide of the positioning block relative to the bone element based on at least one of a position and orientation of the trackable member in space;

the positioning block, in conjunction with the computer assisted surgery system, being operable to identify at least a desired orientation of the cutting tool guide relative to the bone element, such that at least one of the reference surface and the cutting tool guide is disposed in the desired orientation relative to the bone element whereby the cutting tool, guided by the cutting tool guide, is operable to create a cut in the bone element at the desired orientation; and

a display for indicating when the desired orientation of the cutting tool guide is reached, wherein the display indicates actual orientation of the cutting tool guide and indicates when the desired orientation of the cutting tool guide is reached.

2. The system as defined in claim 1, further comprising means for determining and indicating where to fasten the positioning block on the bone element such that the positioning block is located in a desired position.

3. The system as defined in claim 1, wherein the positioning block is engageable to a polyaxial screw used to fasten the positioning block to the bone element.

4. The system as defined in claim 3, wherein the polyaxial screw comprises an engagement member permitting removable engagement with a screwdriver having a trackable member thereon, the trackable member being detectable by the computer assisted surgery system such that the screwdriver can be tracked, thereby permitting tracking of the bone screw during use.

5. The system as defined in claim1, wherein the positioning block is adjustable relative to the bone element in five degrees-of-freedom such that the positioning block is selectively adjustable into a desired position.

6. The system as defined in claim 1, wherein the trackable member includes a detectable element that can be located and tracked in three dimensional space by the computer assisted surgery system.

7. The system as defined in claim 1, wherein the positioning block comprises at least one of:

a first cutting surface; and

means for engaging the cutting tool guide having at least a second cutting positioning surface.

8. The system as defined in claim 1, wherein the computer assisted surgery system determines and indicates the location of the cutting tool guide relative to a portion of the positioning block adapted to be fastened to the bone element, such that the cutting tool guide is positioned in the desired orientation.

9. The system as defined in claim 8, wherein the cutting tool guide is selectively translatable relative to the positioning block along a platform, and the display indicates an exact location at which to fix the cutting tool guide such that the cutting tool guide is located in a selected position.