Compact structure of starter

• US 7,859,150 B2
• Filed: 11/02/2007
• Issued: 12/28/2010
• Est. Priority Date: 11/02/2006
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kurasawa, Tadahiro, Andoh, Kazuhiro, Utsunomiya, Yamato
• Primary Examiner(s): Leung; Quyen
• Assistant Examiner(s): Kim; John K
• Application Number:
  US11/979,441
• Publication Number:
  US 20080106166A1
• Time in Patent Office: 1,152 Days
• Field of Search: 310/99, 310/91, 310/75.R, 310/100, 290/48, 74/6, 74/7.A, 74/7.B
• US Class Current: 310/75.00R
• CPC Class Codes: F02N 15/00 Other power-operated starting apparatus; Component parts, details, or accessories, not provided for in, or of interest apart from groups F02N5/00 - F02N13/00
• CPC Class Codes: F02N 15/067 the starter comprising an electro-magnetically actuated lever
• CPC Class Codes: F02N 2250/08 Lubrication of starters; Sealing means for starters
• CPC Class Codes: Y10T 74/13 Machine starters
• CPC Class Codes: Y10T 74/132 Separate power mesher
• CPC Class Codes: Y10T 74/133 Holders

Abstract

A starter which may employed in starting an engine is provided. The starter includes an electromagnetic actuator and a pinion carrier. The pinion carrier includes a pinion and a holder. The holder retains a shift lever and transmits movement of the shift lever, as achieved by a magnetic attraction produced by the electromagnetic actuator, to the pinion, thereby shifting the pinion into engagement with a ring gear joined to, for example, an engine. The holder is made of material smaller in specific gravity than the pinion. Specifically, the holder is lower in mass or weight than the pinion, thereby permitting the magnetic attraction required to shift the pinion carrier through the shift lever to be decreased. This permits the electromagnetic actuator to be decreased in size.

Claims

1. A starter comprising:

a motor that produces torque for starting a given object;

an output shaft connected at an end thereof to a clutch, the motor transmitting torque to the output shaft through the clutch;

a pinion carrier including a pinion and a holder that are fit on an outer periphery of the output shaft, the pinion and the holder being rotatably joined together;

a shift lever; and

an electromagnetic actuator which, when energized, produces a magnetic attraction acting on the shift lever to shift the pinion carrier to bring the pinion into engagement with a ring gear joined to the object to transmit the torque to the object,

wherein the holder of the pinion carrier holds the shift lever to establish a connection between the shift lever and the pinion, the holder being made of material smaller in specific gravity than the pinion.

2. A starter as set forth in claim 1, wherein the holder is made of resin and is elastically snap-fit on the pinion.

3. A starter as set forth in claim 2, wherein the pinion carrier also includes a grease reservoir that provides grease to a contact between the pinion and the holder.

4. A starter as set forth in claim 1, wherein the pinion and the holder are joined together through a bearing to be rotatable relative to each other.

5. A starter as set forth in claim 1, wherein the pinion of the pinion carrier is formed on an inner periphery of an inner helical spline that meshes with an outer helical spline formed on the outer periphery of the output shaft.

6. A starter as set forth in claim 1, the holder having a portion with which the shift lever engages, the portion being made of the material smaller in specific gravity than the pinion.