Method and apparatus for a small power source for an implantable device

• US 7,860,564 B2
• Filed: 12/15/2006
• Issued: 12/28/2010
• Est. Priority Date: 12/15/2005
• Status: Active Grant

• Current Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Original Assignee: Cardiac Pacemakers Incorporated (Boston Scientific Corporation)
• Inventors: Youker, Nick A., Maile, Keith R., Root, Michael J.
• Primary Examiner(s): Manuel; George
• Assistant Examiner(s): Wieland; Robert N
• Application Number:
  US11/611,635
• Publication Number:
  US 20070179532A1
• Time in Patent Office: 1,474 Days
• Field of Search: 607/2, 607/5, 607/48, 600/347, 200/777.5, 429/153, 429/163, 429/220, 429/246
• US Class Current: 607/2
• CPC Class Codes: A61B 2562/0217 Electrolyte containing
• CPC Class Codes: A61B 5/02 Detecting, measuring or recording pulse, heart rate, blood pressure or blood flow; Combined pulse/heart-rate/blood pressure determination; Evaluating a cardiovascular condition not otherwise provided for, e.g. using combinations of techniques provided for in this group with electrocardiography or electroauscultation; Heart catheters for measuring blood pressure
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 1/378 Electrical supply
• CPC Class Codes: A61N 1/3787 from an external energy source
• CPC Class Codes: H01M 10/0422 Cells or battery with cylindrical casing
• CPC Class Codes: H01M 10/0436 Small-sized flat cells or batteries for portable equipment
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 6/08 with cup-shaped electrodes
• CPC Class Codes: H05K 13/00 Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y10T 29/49108 Electric battery cell making
• CPC Class Codes: Y10T 29/4911 including sealing

Abstract

One embodiment of the present subject matter includes an apparatus including a non-thin-film battery, the apparatus including a cylindrical implantable housing, electronics disposed in the implantable housing, and a battery disposed in the implantable housing, the battery comprising: a stack including at least one substantially planar anode having a thickness greater than 1 micrometer and at least one substantially planar cathode having a thickness greater than 1 micrometer, a housing enclosing the stack of substantially planar anodes and cathodes, and terminals interconnecting the battery and the electronics, wherein the battery has a volume of less than 0.024 cubic centimeters. The present subject matter includes an implantable medical device having a bobbin battery.

Claims

1. An apparatus, comprising:

an implantable housing defining an implantable housing exterior shaped using modeled fluid dynamics;

electronics disposed in the implantable housing; and

a battery disposed in the implantable housing, the battery comprising;

a stack including at least one anode having a thickness greater than 1 micrometer and at least one substantially planar cathode having a thickness greater than 1 micrometer, wherein the stack defines a contoured exterior;

a battery housing enclosing the stack of anodes and cathodes, the battery housing defining a battery housing exterior that approximately conforms to at least some of the implantable housing exterior; and

terminals interconnecting the battery and the electronics,

wherein the contoured exterior of the stack is shaped to conform to a contoured interior of the battery housing that approximately conforms to the battery housing exterior.

2. The apparatus of claim 1, wherein the implantable housing has a cylindrical cross section, and the battery and electronics are disposed along the axis of the cylinder.

3. The apparatus of claim 1, wherein the electronics include neurostimulation electronics.

4. The apparatus of claim 1, wherein the battery is a primary battery.

5. The apparatus of claim 1, wherein the battery is adapted to provide approximately 33 milliamp-hours per month.

6. The apparatus of claim 1, wherein the at least one substantially planar cathode includes compressed powder.

7. The apparatus of claim 1, wherein the battery is a first battery, and further comprising a second battery connected in series with the battery.

8. The apparatus of claim 1, wherein the battery is a first battery, and further comprising a second battery connected in parallel with the battery.

9. The apparatus of claim 1, wherein the electronics include a sensor.

10. The apparatus of claim 9, wherein the sensor includes a pressure sensor.

11. The apparatus of claim 9, wherein the electronics includes sensor circuitry and stimulation circuitry.

12. The apparatus of claim 1, wherein an outer surface of the housing is coated with a biocompatible coating.

13. The apparatus of claim 12, wherein the biocompatible coating includes a drug eluting coating.

25. The apparatus of claim 1, wherein the stack includes electrode layers having different perimeter shapes such that the stack defines a contoured exterior.

26. The apparatus of claim 1, wherein the battery housing displaces less than approximately 0.024 cubic centimeters.

14. A method for construction an implantable device, comprising:

shaping an exterior of a housing of the implantable device, including modeling fluid dynamics of the exterior wherein shaping includes shaping an interior of the housing to conform to the exterior of the housing;

shaping an exterior of a battery housing to fit the interior of the housing;

shaping an interior of the battery housing to conform to the exterior of the battery housing;

stacking at least one anode with at least one cathode into a stack, wherein stacking includes stacking layers having different perimeter shapes and defining a stack contour shaped to conform to the interior of the battery housing; and

disposing the stack into the battery housing.

15. The method of claim 14, further comprising hermetically sealing the battery housing and electronics into the housing of the implantable device.

16. The method of claim 14, further comprising modeling the exterior of the housing of the implantable device to reduce turbulence.

17. The method of claim 14, further comprising modeling the exterior of the housing of the implantable device to reduce stagnation.

18. The method of claim 14, further comprising modeling the exterior of the housing of the implantable device to reduce fluid sheer stress.

19. An apparatus, comprising:

an implantable device housing;

electronics disposed in the implantable device housing;

a battery disposed in the implantable device housing, the battery comprising;

a battery housing;

an anode connected to a first terminal; and

a cathode connected to a second terminal, the cathode formed of a compressed material pressed into the battery housing,

wherein the anode and the cathode are arranged in a bobbin configuration, wherein the implantable device housing defines an implantable housing interior shaped to conform to an implantable housing exterior having modeled fluid dynamics; and

the battery housing defines a contoured interior and a battery housing exterior, wherein the anode and cathode are shaped to conform to the contoured interior of the battery housing and the battery housing exterior is shaped to conform to the implantable housing interior.

20. The apparatus of claim 19, wherein the anode and the cathode are annular and concentric.

21. The apparatus of claim 19, wherein the electronics include neurostimulation electronics.

22. The apparatus of claim 19, wherein the electronics include a wireless transmitter.

23. The apparatus of claim 19, wherein the cathode includes a pellet of cathode, and the anode is a pellet of anode.

24. The apparatus of claim 23, wherein the battery includes a single anode electrode connected to a terminal.