High precision liquid level gauge system

• US 7,860,671 B1
• Filed: 12/12/2008
• Issued: 12/28/2010
• Est. Priority Date: 12/12/2008
• Status: Active Grant

• Current Assignee: INX International Ink Company (Sakata INX Corporation)
• Original Assignee: INX International Ink Company (Sakata INX Corporation)
• Inventors: LaCaze, John Randel
• Primary Examiner(s): Le; John H
• Application Number:
  US12/333,785
• Time in Patent Office: 746 Days
• Field of Search: 702/45, 702/50, 702/55, 702/100, 702/182, 733/05, 733/13, 733/14, 733/17
• US Class Current: 702/55
• CPC Class Codes: G01F 23/38 using magnetically actuated indicating means

Abstract

High resolution liquid level gauge includes a float member with a buoyant, free end, and an opposing end rotatably attached to an interior surface of a reservoir such that the float member is free to rotate about an axis of rotation. A single magnet defining a single magnetic field is attached to the pivoting end such that the magnetic field is centered on the axis of rotation and rotates with the float member. A magnetic rotary encoder chip configured to detect angular position of the magnetic field is positioned to be aligned with the axis of rotation on the exterior of the reservoir at a distance from the magnet to detect the magnetic field. The encoder is configured to provide a signal representative of the angle of the magnetic field. A computer processor determines the liquid level within the reservoir based upon the signal.

Claims

1. High resolution liquid level gauge apparatus comprising:

a float member with a buoyant, free end, and an opposing end rotatably attached to an interior surface of a reservoir such that said free end is free to move in the vertical plane rotate about an axis of rotation defined in the horizontal plane and perpendicular to said movement of said free end through said attached end;

a single magnet defining a single magnetic field and attached to said attached end such that said magnetic field is centered on said axis of rotation and rotates with said float member; and

a Hall Effect magnetic rotary encoder chip aligned with said axis of rotation and positioned on the exterior of the reservoir at a distance from said magnet to detect said magnetic field, said rotary encoder configured to detect angular position of said magnetic field.

2. The apparatus of claim 1, wherein said encoder is configured to provide a signal representative of the angular position of said magnetic field, and further comprising a processor responsive to said signal, said processor configured to determine liquid level within the reservoir based upon said signal.

3. The apparatus of claim 1, wherein said magnet is a diametrically polarized disc magnet.

4. The apparatus of claim 1, wherein said magnetic field exhibits a magnitude of between about 45 mT and 75 mT.

5. The apparatus of claim 4, wherein said encoder is positioned such that the distance from said encoder and said magnet is no more than about 2 mm.

6. An apparatus comprising:

a liquid reservoir having an interior wall and an exterior wall;

a float member rotatably attached by one end thereof to said interior wall, said end defining an axis of rotation in the horizontal plane;

a magnetic field source centered on said axis of rotation affixed to said end within said reservoir, such that rotation of said float member causes rotation of said magnetic field source;

a Hall effect sensor positioned on the exterior of said reservoir adjacent said exterior wall for detecting the angle of a magnetic field generated by said magnetic field source centered on the axis of rotation;

a computer device responsive to said sensor configured with control logic for causing said computer device to determine a level of liquid within said reservoir based upon the value of said angle.

7. The apparatus of claim 6, wherein said magnetic field source is a disc magnet.

8. The apparatus of claim 7, wherein said disc magnet that exhibits a magnetic field magnitude of between 45 mT and about 75 mT.

9. The apparatus of claim 6, wherein the distance between said magnetic field source and said sensor is not greater than about 2 mm.