Selector mechanism for dual-clutch transmissions

• US 7,861,613 B2
• Filed: 04/17/2007
• Issued: 01/04/2011
• Est. Priority Date: 04/17/2007
• Status: Expired due to Fees

• Current Assignee: Eaton Cummins Automated Transmission Technologies, LLC
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Coxon, David John
• Primary Examiner(s): ESTREMSKY, SHERRY LYNN
• Application Number:
  US11/787,739
• Publication Number:
  US 20080257084A1
• Time in Patent Office: 1,358 Days
• Field of Search: 743/35, 744/731, 744/731.2, 744/733.6
• US Class Current: 74/335
• CPC Class Codes: F16H 2063/025 Final output mechanisms for double clutch transmissions
• CPC Class Codes: F16H 2063/3086 Shift head arrangements, e.g. forms or arrangements of shift heads for preselection or shifting
• CPC Class Codes: F16H 61/32 Electric motors actuators or related electrical control means therefor
• CPC Class Codes: F16H 61/688 with two inputs, e.g. selection of one of two torque-flow paths by clutches
• CPC Class Codes: F16H 63/20 with preselection and subsequent movement of each final output mechanism by movement of the final actuating mechanism in two different ways, e.g. guided by a shift gate
• CPC Class Codes: Y10T 74/19251 Control mechanism
• CPC Class Codes: Y10T 74/20018 Transmission control
• CPC Class Codes: Y10T 74/20177 Particular element [e.g., shift fork, template, etc.]

Abstract

An embodiment provides a method shifting a multispeed transmission. The multispeed transmission includes multiple gear paths having alternating speed ratios and a plurality of shift members. Each shift member is selectively moveable to engage a speed ratio of the transmission. The method includes directing a shift finger to contact a first shift member, moving the first shift member generally in a first generally orthogonal direction to engage a first gear, and moving the shift finger in a second generally orthogonal direction to an intermediate configuration. The shift finger will not contact a selector rail when moved in the first direction when the shift finger is in the intermediate configuration. The method also includes moving the shift finger generally in the second generally orthogonal direction to a second engaged configuration. The shift finger will contact a second shift member when moved in the first direction when the shift finger is in the second engaged configuration.

Claims

1. A shift apparatus for a multispeed transmission, wherein the multispeed transmission includes multiple gear groups having alternating speed ratios, the apparatus comprising:

a first shift member connected to a first shift shaft;

a second shift member connected to a second shift shaft, wherein the first shift member and the second shift member are selectively moveable for engaging a speed ratio of the transmission; and

a single shift finger for engaging at least a portion of one of the shift members, wherein the shift finger is moveable generally in a first generally orthogonal direction to engage the first shift member when in a first engaged configuration, the shift finger is moveable generally in the first generally orthogonal direction to engage the second shift member when in a second engaged configuration, the shift finger, when in an intermediate configuration, is moveable generally in the first generally orthogonal direction such that the shift finger cannot contact one of the shift members, and wherein the shift finger is selectively moveable generally in a second generally orthogonal direction between the first engaged configuration, the intermediate configuration, and the second engaged configuration,

wherein the single shift finger, when engaged with the second shift member, is configured to move the second shift shaft in opposite axial directions to engage a target gear.

2. The apparatus of claim 1, wherein the first shift member is defined by a first shift member first side surface, a first shift member second side surface, a first shift member distal surface, and a first shift member proximal surface, the first shift member distal surface and the first shift member proximal surface intersect each of the first shift member first side surface and the first shift member second side surface, the shift finger selectively contacts the first shift member distal surface and the first shift member proximal surface when moved generally in the first generally orthogonal direction for engaging a transmission speed ratio, and wherein the shift finger may be selectively moved relative to the first shift member such that at least a portion of the shift finger faces the first shift member first side surface.

3. The apparatus of claim 2, wherein the second shift member is defined by a second shift member first side surface, a second shift member second side surface, a second shift member distal surface, and a second shift member proximal surface, the second shift member distal surface and the second shift member proximal surface intersect each of the second shift member first side surface and the second shift member second side surface, the shift finger selectively contacts the second shift member distal surface and the second shift member proximal surface when moved generally in the first generally orthogonal direction for engaging a transmission speed ratio, and wherein the shift finger may be selectively moved relative to the second shift member such that at least a portion of the shift finger is interposed between the first shift member second side surface and the second shift member first side surface second.

4. The apparatus of claim 1, wherein a width between the first shift member and the second shift member is greater than the width of the shift finger such that the shift finger may be interposed between adjacent shift members.

5. The apparatus of claim 1, wherein the shift finger may be moved generally in the first generally orthogonal direction between adjacent shift members.

6. The apparatus of claim 1, wherein the shift finger includes a shift finger engaging portion for contacting at least one of the shift members.

7. The apparatus of claim 6, wherein the shift finger engaging portion is limited for movement generally in the second generally orthogonal direction between a first lateral extent and a second lateral extent, and wherein the shift finger may not be moved solely generally in the second generally orthogonal direction from the first lateral extent to the second lateral extent when the transmission is in an engaged speed ratio.

8. The apparatus of claim 7, further comprising a third shift member, wherein the shift finger engaging portion selectively contacts each of the first shift member, the second shift member, and the third shift member for engaging a speed ratio.

9. A method for shifting a multispeed transmission of a vehicle, wherein the multispeed transmission includes multiple gear groups having alternating speed ratios, the method comprising:

directing a single shift finger to contact a distal surface and a proximal surface of a first shift member;

moving the first shift member generally in a first generally orthogonal direction to engage a first gear ratio;

moving the shift finger in a second generally orthogonal direction to an intermediate configuration, wherein the shift finger will not contact a shift member when moved generally in the first generally orthogonal direction when the shift finger is in the intermediate configuration;

moving the shift finger generally in the first generally orthogonal direction while the shift finger is in the intermediate configuration; and

moving the shift finger generally in the second generally orthogonal direction to an engaged configuration, wherein the shift finger will contact a selector rail when moved generally in the first generally orthogonal direction when the shift finger is in the engaged configuration.

10. The method of claim 9, wherein moving the first shift member in a first generally orthogonal direction to engage a first gear ratio includes engaging a shift clutch.

11. The method of claim 9, wherein moving the shift finger generally in the first generally orthogonal direction while the shift finger is in the intermediate configuration is performed between each engagement of a speed ratio.

12. The method of claim 9, wherein moving the shift finger generally in the first generally orthogonal direction while the shift finger is in the intermediate configuration is selectively performed when a speed ratio is engaged.

13. The method of claim 9, wherein moving the shift finger generally in the first generally orthogonal direction while the shift finger is in the intermediate configuration includes moving the shift finger between adjacent shift members.

14. A method for shifting a multispeed transmission, wherein the multispeed transmission includes multiple gear groups having alternating speed ratios and a plurality of shift members, wherein each shift member is selectively moveable to engage a speed ratio of the transmission, the method comprising:

directing a single shift finger to contact a distal surface and a proximal surface of a first shift member, thereafter;

moving the first shift member generally in a first generally orthogonal direction to engage a first gear, thereafter;

moving the shift finger in a second generally orthogonal direction to an intermediate configuration, wherein the shift finger will not contact a shift member when moved generally in the first direction when the shift finger is in the intermediate configuration, thereafter;

moving the shift finger generally in the second generally orthogonal direction to a second engaged configuration, wherein the shift finger will contact a second shift member when moved generally in the first direction when the shift finger is generally in the second engaged configuration.

15. The method of claim 14, further comprising moving the shift finger generally in the first generally orthogonal direction while the shift finger is in the intermediate configuration.

16. The method of claim 14, wherein at least a portion of one of the shift members is moveable to between a plurality of engaged configurations and intermediate configurations such that at least a portion of one of the shift members may be moved generally in the first generally orthogonal direction when the shift finger is in any of the engaged configurations and intermediate configurations.

17. The method of claim 14, wherein a width between the first shift member and the second shift member is greater than the width of the shift finger such that the shift finger may be interposed between adjacent shift members.

18. A shift apparatus for a multispeed transmission, wherein the multispeed transmission includes multiple gear groups having alternating speed ratios, the apparatus comprising:

a first shift member;

a second shift member, wherein the first shift member and the second shift member are selectively moveable for engaging a speed ratio of the transmission; and

a shift finger for engaging at least a portion of one of the shift members, wherein the shift finger is moveable generally in a first generally orthogonal direction to engage the first shift member when in a first engaged configuration, the shift finger is moveable generally in the first generally orthogonal direction to engage the second shift member when in a second engaged configuration, the shift finger, when in an intermediate configuration, is moveable generally in the first generally orthogonal direction such that the shift finger cannot contact one of the shift members, and wherein the shift finger is selectively moveable generally in a second generally orthogonal direction between the first engaged configuration, the intermediate configuration, and the second engaged configuration,

wherein the first shift member is moveable generally in the first generally orthogonal direction between a first shift member distal gear engagement and a first shift member proximal gear engagement to define a shift distance, and wherein the shift finger is moveable generally in the first generally orthogonal direction at least the length of the shift distance without contacting a shift member.