Digital flow control

• US 7,861,740 B2
• Filed: 12/15/2006
• Issued: 01/04/2011
• Est. Priority Date: 12/15/2005
• Status: Active Grant

• Current Assignee: DD Operations Ltd.
• Original Assignee: Niagara Dispensing Technologies, Inc.
• Inventors: Phallen, Iver J., Vogt, Douglas
• Primary Examiner(s): Rivell; John
• Assistant Examiner(s): MCCALISTER, WILLIAM M
• Application Number:
  US11/611,837
• Publication Number:
  US 20070187438A1
• Time in Patent Office: 1,481 Days
• Field of Search: 137/487.5, 137/613, 137/614.11
• US Class Current: 137/487.5
• CPC Class Codes: F16K 27/003 Housing formed from a plurality of the same valve elements
• CPC Class Codes: F16K 7/045 by electric or magnetic means
• CPC Class Codes: F16K 7/06 by means of a screw-spindle, cam, or other mechanical means F16K7/045 takes precedence
• CPC Class Codes: G05D 7/0647 the plurality of throttling means being arranged in series
• CPC Class Codes: G05D 7/0652 the plurality of throttling means being arranged in parallel
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve
• CPC Class Codes: Y10T 137/87917 Flow path with serial valves and/or closures
• CPC Class Codes: Y10T 137/87981 Common actuator

Abstract

A digital flow control assembly for controlling the volumetric flow rate of fluids includes a fluid flow conduit, a plurality of serially-arranged flow nodes positioned along a length of the fluid flow conduit, and a device for generating a signal. The device for generating a signal is used to adjust one or more of the plurality of serially-arranged flow nodes to maintain a desired volumetric flow rate of fluid in the fluid flow conduit. A method for controlling the volumetric flow rate of fluids includes providing a fluid flow conduit, providing a plurality of serially-arranged flow nodes positioned along a length of the fluid flow conduit, and providing a feedback signal to adjust one or more of the plurality of serially-arranged flow nodes to maintain a desired volumetric flow rate of fluid in the fluid flow conduit.

Claims

1. A digital flow control assembly for controlling the volumetric flow rate of fluids comprising:

a fluid flow conduit;

a plurality of serially-arranged flow nodes positioned along a length of the fluid flow conduit; and

a controller for generating a signal to control one or more actuators to adjust one or more of the plurality of serially-arranged flow nodes to maintain a desired volumetric flow rate of fluid in the fluid flow conduit,

wherein the spacing between the plurality of serially-arranged flow nodes is sufficient to provide an internal fluid flow wake structure that includes fluid separation and recirculation zones downstream of the flow nodes and substantial reattachment of the fluid to an inner wall of the conduit before a subsequent node is approached, and

wherein the spacing between the plurality of serially-arranged flow nodes is an input to the controller.

2. The assembly of claim 1, wherein the plurality of serially-arranged flow nodes sum to define a total flow resistance through the fluid flow conduit.

3. The assembly of claim 2, wherein the flow resistance of each flow node is added in a manner equivalent to discrete electrical resistances.

4. The assembly of claim 1, wherein each of the plurality of flow nodes is discretely mechanically adjustable ranging from a minimum flow setting to a maximum flow setting.

5. The assembly of claim 1, wherein the fluid includes a liquid and a dissolved gas constituent and wherein the controller is configured to vary the flow rate of the fluid without dissolved gas leaving solution.

6. The assembly of claim 1, wherein each of the plurality of flow nodes is commonly mechanically adjustable ranging from a minimum flow setting to a maximum flow setting.

7. The assembly of claim 1, wherein each of the plurality of flow nodes is discretely actuated to allow electronically controlled adjustment of each nodal fluid flow restriction from a minimum setting to a maximum setting.

8. The assembly of claim 1, wherein all of the plurality of flow nodes are commonly actuated to allow electronically controlled adjustment of the flow rate through the digital flow control assembly ranging from a minimum flow setting to a maximum flow setting.

9. The assembly of claim 1, wherein a rate of fluid flow through the digital flow control assembly is incrementally altered by at least sixty percent of a total flow range value of the device in twenty milliseconds or less.

10. The assembly of claim 1, wherein a previously defined flow rate within the flow range of the digital flow control assembly is reproduced to within two tenths of one percent of a defined value under steady state inflow and outflow pressure conditions.

11. The assembly of claim 1, wherein the controller is configured to control at least one first fluid flow node to coarsely adjust fluid flow and to control at least one second fluid flow node to finely adjust fluid flow.

12. The assembly of claim 1, wherein one or more of the plurality of serially-arranged flow nodes can serve as a flow control valve in its fully closed position.

13. The assembly of claim 12, wherein the fully closed position of each flow node serving as a flow control valve is encoded.

14. The assembly of claim 12, wherein when one or more of the plurality of flow nodes serves as a flow control valve, the flow rate through the assembly allows the device to define a liquid batch or dose.

15. The assembly of claim 12, wherein two or more flow nodes serving as control valves provide redundant valving as a function of their series arranged structure.

16. The assembly of claim 6 or claim 8, further comprising:

a common actuator for controlling the flow of the flow nodes;

wherein the common actuator is encoded to provide one or more discrete position registrations or to provide digital or analog readout of the entire range of flow adjustment.

17. The assembly of claim 4 or claim 7, further comprising:

one or more discrete actuators for controlling the flow of one or more of the plurality of flow nodes;

wherein the one or more discrete actuators is encoded to provide one or more discrete position registrations or to provide digital or analog readout of the entire range of flow adjustment of the node.

18. The assembly of claim 1, wherein the plurality of serially-arranged flow nodes define an inter-nodal spacing between consecutive nodes that is variable to minimize liquid flow turbulence within a given flow rate range.

19. The assembly of claim 1, wherein the fluid flow conduit and plurality of flow nodes are constructed of rigid materials.

20. The assembly of claim 1, wherein the fluid flow conduit and plurality of flow nodes include a deformable or flexible conduit.

21. The assembly of claim 1, wherein the plurality of flow nodes can be variably spaced in order to accommodate flow system layout or spacing constraints.

22. The assembly of claim 1, wherein a plurality of fixed or manually adjustable flow control nodes are combined with a plurality of discretely automatically adjustable or commonly automatically adjustable flow control nodes within the same assembly.

23. The assembly of claim 1, wherein each of the plurality of flow nodes is discretely adjusted to a mechanically defined high flow opening and to a mechanically defined low flow opening, with all flow control nodes discretely and simultaneously shifted between the two flow positions.

24. The assembly of claim 1, wherein each of the plurality of flow nodes is commonly adjustable to a mechanically defined low flow opening and to a mechanically defined high flow opening, with all flow control nodes commonly and simultaneously shifted between the two flow positions.

25. The assembly of claim 1, wherein flow of fluid through the assembly is adjusted based upon at least one externally derived process signal selected from the group consisting of:

temperature, pressure, pH, and conductivity.

26. The assembly of claim 1, further comprising:

an inflow pressure sensor for measuring pressure just prior to entry of fluid into the digital flow control assembly; and

an outflow pressure sensor for measuring pressure at a point just beyond the digital flow control assembly, wherein the inflow and outflow pressure sensors allow for a measurement of the volumetric flow rate through the assembly.

27. The assembly of claim 1, wherein the assembly can automatically adjust itself to a desired volumetric flow rate within an adjustable flow range of the assembly.

28. The assembly of claim 1, wherein one or more of the plurality of flow nodes is coarsely adjustable for purposes of establishing a flow rate through the assembly to within about 10 percent of the desired value and in which the remainder of the plurality of flow nodes is finely adjusted in order to adjust the coarse flow rate to within about 1 percent or less of the desired value.

29. The assembly of claim 1, wherein a gas saturated liquid at a defined temperature range can be flow rate controlled over a dynamic range of at least 8:

1 without dissolved gas substantially leaving solution as a function of flow through the assembly.

30. The assembly of claim 1, wherein one or more of the plurality of serially-arranged flow nodes are mechanically or automatically adjusted to achieve linearization of flow rate across a variable flow range of the assembly.

31. The assembly of claim 1, wherein the plurality of serially-arranged flow nodes are controlled to prevent complete occlusion of the fluid flow conduit.

32. The assembly of claim 1, wherein the device for generating the signal includes a fluid flowmeter.

33. The assembly of claim 1, wherein the plurality of serially-arranged flow nodes are positioned along the length of the fluid flow conduit and disposed at the outer surface of the fluid conduit providing an unrestricted fluid flow pathway within the conduit that allows for liquid flow based cleaning and sanitizing of the beverage contact surfaces.

34. The assembly of claim 1, wherein the plurality of serially-arranged flow nodes are configured to reduce the amount of force necessary to compress the fluid conduit in order to achieve the desired flow rate.

35. The assembly of claim 1, wherein at least two of the plurality of flow nodes are simultaneously adjustable and at least two of the plurality of flow nodes are independently adjustable to provide a desired fluid flow restriction through the assembly.

36. The assembly of claim 1, wherein one or more of the plurality of flow nodes are independently adjustable and the remainder of the plurality of flow nodes are simultaneously adjustable to provide a desired fluid flow restriction through the assembly.

37. An assembly comprising:

a fluid flow conduit in fluid communication with a pressurized source and a dispenser;

a plurality of serially-arranged flow nodes positioned along a length of the fluid flow conduit; and

a controller for generating an electronic signal to control one or more actuators to automatically adjust one or more of the plurality of serially-arranged flow nodes to maintain a desired volumetric flow rate of fluid in the fluid flow conduit,

wherein the spacing between the plurality of serially-arranged flow nodes is sufficient to provide an internal fluid flow wake structure that includes fluid separation and recirculation zones downstream of the flow nodes and substantial reattachment of the fluid to an inner wall of the conduit before a subsequent node is approached, and

wherein the spacing between the plurality of serially-arranged flow nodes is an input to the controller.

38. An assembly comprising:

a fluid flow conduit in fluid communication with a pressurized source and a dispenser;

a plurality of serially-arranged flow nodes positioned along a length of the fluid flow conduit; and

a controller for generating an electronic signal to control one or more actuators to automatically adjust one or more of the plurality of serially-arranged flow nodes to maintain a desired volumetric flow rate of fluid in the fluid flow conduit,

wherein the spacing between adjacent ones of the plurality of serially-arranged flow nodes is an input to the controller.