Lighting devices and methods of installing light engine housings and/or trim elements in lighting device housings

• US 7,862,214 B2
• Filed: 10/23/2007
• Issued: 01/04/2011
• Est. Priority Date: 10/23/2006
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Trott, Gary David, Pickard, Paul Kenneth
• Primary Examiner(s): Lee; Jong-Suk (James)
• Assistant Examiner(s): Makiya; David J
• Application Number:
  US11/877,038
• Publication Number:
  US 20080106907A1
• Time in Patent Office: 1,169 Days
• Field of Search: 362364-366, 362/371, 362/147, 362/148, 248/312.1, 248/314, 248/316.7
• US Class Current: 362/365
• CPC Class Codes: F21S 8/026 intended to be recessed in a ceiling or like overhead structure, e.g. suspended ceiling
• CPC Class Codes: F21V 15/01 Housings, e.g. material or assembling of housing parts F21V15/02 takes precedence housings forming signs or letters G09F13/04
• CPC Class Codes: F21V 21/04 Recessed bases
• CPC Class Codes: F21V 29/713 in direct thermal and mechanical contact of each other to form a single system
• CPC Class Codes: F21V 29/74 with fins or blades
• CPC Class Codes: F21V 29/89 Metals
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

A lighting device, comprising a housing and at least one mounting clip. The housing comprises an electrical connection region engageable in an electrical receptacle. The mounting clip is pivotable from a first position, where an end region of the mounting clip does not extend beyond a periphery of the housing, to a second position, where the end region extends beyond the housing periphery. Also, a lighting device, comprising a housing, a trim element and at least one mounting clip. The mounting clip is pivotable, such that if the mounting clip is in a second position and then the trim element is rotated, the mounting clip will pivot to a third position, where the mounting clip engages the housing such that the trim element is biased toward a ceiling or other structure in which the lighting device is mounted. Also, methods of installing housings and/or trim elements.

Claims

1. A lighting device, comprising:

a lighting device housing, said lighting device housing comprising an electrical receptacle and a sidewall having an internal surface, said internal surface of said sidewall defining an internal space, said sidewall terminating in a sidewall end region;

a trim element, said trim element comprising at least first and second portions, said first portion of said trim element being positioned within said internal space, said second portion of said trim element extending beyond said internal space, said second portion of said trim element comprising a second portion end region which is positioned farther from an axis of said internal surface than said sidewall end region; and

at least a first mounting clip, said first mounting clip being mounted pivotally about a first pivot axis on said trim element, said first mounting clip having a first mounting clip first end region, said first mounting clip first end region being spaced from said first pivot axis,

said first mounting clip being pivotable about said first pivot axis at least from a first mounting clip first position, where said first mounting clip first end region does not extend beyond a periphery of said first portion of said trim element, to a first mounting clip second position, where said first mounting clip first end region extends beyond a periphery of said first portion of said trim element, such that if said first mounting clip is in said first mounting clip second position and then said trim element is rotated in a first direction about said axis of said internal surface, as a result of contact between said first mounting clip first end region and said lighting device housing, said first mounting clip will pivot relative to said first pivot axis to a first mounting clip third position, where said first mounting clip engages said lighting device housing such that said trim element is biased in a direction in which said second portion of said trim element is biased toward said sidewall end region.

2. A lighting device as recited in claim 1, wherein said lighting device housing is substantially cylindrical, and said second portion end region of said trim element extends in a direction which is substantially perpendicular to said axis of said internal surface.

3. A lighting device as recited in claim 1, wherein said lighting device housing is substantially conical, and said second portion end region of said trim element extends in a direction which is substantially perpendicular to said axis of said internal surface.

4. A lighting device as recited in claim 1, wherein said lighting device housing is substantially frustoconical, and said second portion end region of said trim element extends in a direction which is substantially perpendicular to said axis of said internal surface.

5. A lighting device as recited in claim 1, wherein said lighting device further comprises:

a second mounting clip, said second mounting clip being mounted pivotally about a second pivot axis on said trim element, said second mounting clip having a second mounting clip first end region, said second mounting clip first end region being spaced from said second pivot axis; and

at least a third mounting clip, said third mounting clip being mounted pivotally about a third pivot axis on said trim element, said third mounting clip having a third mounting clip first end region, said third mounting clip first end region being spaced from said third pivot axis.

6. A lighting device as recited in claim 1, wherein said first mounting clip first end region is sharpened.

7. A lighting device as recited in claim 1, wherein said electrical receptacle is an Edison socket.

8. A lighting device as recited in claim 1, wherein said first mounting clip first end region is spaced from said first pivot axis by a distance which is at least three times a minimum dimension of said first mounting clip in a first plane which is perpendicular to said first pivot axis.

9. A lighting device as recited in claim 1, wherein said first mounting clip has at least one bent portion between a first mounting clip first portion and a first mounting clip second portion, said first mounting clip first end region being located in said first mounting clip second portion, a second plane defined by at least two points on a first surface of said first mounting clip in said bent portion and a point on said first surface of said first mounting clip in said first mounting clip first end region defining an angle of at least 10 degrees relative to a first plane which is perpendicular to said first pivot axis.

10. A lighting device as recited in claim 1, further comprising at least a first stop element mounted on said trim element, said first stop element being shaped and positioned such that said first stop element prevents said first mounting clip from rotating 360 degrees about said first pivot axis.

11. A lighting device as recited in claim 10, wherein said first stop element protrudes from said trim element in a direction substantially perpendicular to a mounting clip surface of said trim element.

12. A lighting device as recited in claim 10, further comprising at least a second stop element mounted on said trim element, said second stop element being shaped and positioned such that said second stop element inhibits said first mounting clip from rotating from a position between said first stop element and said second stop element past said second stop element to a position which is not between said first stop element and said second stop element.

13. A lighting device as recited in claim 10, further comprising at least a second stop element mounted on said trim element, said second stop element protruding from a mounting clip surface of said trim element in a direction substantially perpendicular to said mounting clip surface, said first mounting clip being positioned between said first stop element and said second stop element.

14. A lighting device as recited in claim 1, further comprising at least a first stop element mounted on said trim element, said first stop element being shaped and positioned such that said first stop element prevents said first mounting clip from rotating beyond a position where said first mounting clip first end region is a maximum distance from said trim element.

15. A lighting device as recited in claim 14, wherein said first stop element protrudes from said trim element in a direction substantially perpendicular to a mounting clip surface of said trim element.

16. A lighting device as recited in claim 14, further comprising at least a second stop element mounted on said trim element, said second stop element being shaped and positioned such that said second stop element inhibits said first mounting clip from rotating from a position between said first stop element and said second stop element past said second stop element to a position which is not between said first stop element and said second stop element.

17. A lighting device as recited in claim 14, further comprising at least a second stop element mounted on said trim element, said second stop element protruding from a mounting clip surface of said trim element in a direction substantially perpendicular to said mounting clip surface, said first mounting clip being positioned between said first stop element and said second stop element.

18. A lighting device comprising:

a light engine housing, said light engine housing comprising an electrical connection region, said electrical connection region being engageable in an electrical receptacle;

at least a first mounting clip, said first mounting clip being mounted pivotally about a first pivot axis on a mounting clip surface of said light engine housing, said first mounting clip having a first mounting clip first end region, said first mounting clip first end region being spaced from said first pivot axis; and

a lighting device housing, said lighting device housing comprising a sidewall having an internal surface, said sidewall terminating in a sidewall end region;

said first mounting clip being pivotable about said first pivot axis at least from a first mounting clip first position, where said first mounting clip first end region does not extend beyond a periphery of said light engine housing, to a first mounting clip second position, where said first mounting clip first end region extends beyond a periphery of said light engine housing, such that if said first mounting clip is in said first mounting clip second position and then said light engine housing is rotated in a first direction about an axis of said internal surface, as a result of contact between said first mounting clip first end region and said lighting device housing, said first mounting clip will pivot relative to said first pivot axis to a first mounting clip third position, where said first mounting clip engages said lighting device housing such that said mounting clip surface is biased in a direction away from said sidewall end region.

19. A lighting device as recited in claim 18, further comprising at least a first cam element mounted on a surface of said lighting device housing, said cam element being shaped and positioned such that said light engine housing can be rotated about said axis of said internal surface such that said first mounting clip first end region is deflected by said first cam element in a direction along said axis of said internal surface.

20. A lighting device as recited in claim 18, wherein:

said sidewall defines an internal space, and

said lighting device further comprises a flange portion, said light engine housing being positioned within said internal space, said flange portion extending from said light engine housing beyond said internal space, said flange portion comprising a flange portion end region which is positioned farther from said axis of said internal surface than said sidewall.

21. A lighting device as recited in claim 20, wherein said lighting device housing is substantially cylindrical, and said flange portion end region extends in a direction which is substantially perpendicular to said axis of said internal surface.

22. A lighting device as recited in claim 20, wherein said lighting device housing is substantially conical, and said flange portion end region extends in a direction which is substantially perpendicular to said axis of said internal surface.

23. A lighting device as recited in claim 20, wherein said lighting device housing is substantially frustoconical, and said flange portion end region extends in a direction which is substantially perpendicular to said axis of said internal surface.

24. A lighting device as recited in claim 18, further comprising:

at least a first solid state light emitter; and

at least a first ballast element, at least a first region of said first ballast element being electrically connected to said electrical connection region, at least a second region of said first ballast element being electrically connected to said first solid state light emitter,

said first ballast element comprising circuitry which, if power of a first voltage is supplied to said first region of said first ballast element, outputs power of a second voltage, and supplies said power of said second voltage to said first solid state light emitter.

25. A lighting device as recited in claim 18, wherein said lighting device further comprises:

a second mounting clip, said second mounting clip being mounted pivotally about a second pivot axis on said mounting clip surface of said light engine housing, said second mounting clip having a second mounting clip first end region, said second mounting clip first end region being spaced from said second pivot axis; and

at least a third mounting clip, said third mounting clip being mounted pivotally about a third pivot axis on said mounting clip surface of said light engine housing, said third mounting clip having a third mounting clip first end region, said third mounting clip first end region being spaced from said third pivot axis.

26. A lighting device as recited in claim 18, wherein said first mounting clip first end region is sharpened.

27. A lighting device as recited in claim 18, wherein said electrical connection region comprises a screw-threaded region, said screw-threaded region being receivable in an Edison socket.

28. A lighting device as recited in claim 18, wherein said first mounting clip first end region is spaced from said first pivot axis by a distance which is at least three times a minimum dimension of said first mounting clip in a first plane which is perpendicular to said first pivot axis.

29. A lighting device as recited in claim 18, wherein said first mounting clip has at least one bent portion between a first mounting clip first portion and a first mounting clip second portion, said first mounting clip first end region being located in said first mounting clip second portion, a second plane defined by at least two points on a first surface of said first mounting clip in said bent portion and a point on said first surface of said first mounting clip in said first mounting clip first end region defining an angle of at least 10 degrees relative to a first plane which is perpendicular to said first pivot axis.

30. A lighting device as recited in claim 18, further comprising at least a first stop element mounted on said light engine housing, said first stop element being shaped and positioned such that said first stop element prevents said first mounting clip from rotating 360 degrees about said first pivot axis.

31. A lighting device as recited in claim 30, wherein said first stop element protrudes from said mounting clip surface in a direction substantially perpendicular to said mounting clip surface.

32. A lighting device as recited in claim 30, further comprising at least a second stop element mounted on said light engine housing, said second stop element being shaped and positioned such that said second stop element inhibits said first mounting clip from rotating from a position between said first stop element and said second stop element past said second stop element to a position which is not between said first stop element and said second stop element.

33. A lighting device as recited in claim 30, further comprising at least a second stop element mounted on said light engine housing, said second stop element protruding from said mounting clip surface in a direction substantially perpendicular to said mounting clip surface, said first mounting clip being positioned between said first stop element and said second stop element.

34. A lighting device as recited in claim 18, further comprising at least a first stop element mounted on said light engine housing, said first stop element being shaped and positioned such that said first stop element prevents said first mounting clip from rotating beyond a position where said first mounting clip first end region is a maximum distance from said light engine housing.

35. A lighting device as recited in claim 34, wherein said first stop element protrudes from said mounting clip surface in a direction substantially perpendicular to said mounting clip surface.

36. A lighting device as recited in claim 34, further comprising at least a second stop element mounted on said light engine housing, said second stop element being shaped and positioned such that said second stop element inhibits said first mounting clip from rotating from a position between said first stop element and said second stop element past said second stop element to a position which is not between said first stop element and said second stop element.

37. A lighting device as recited in claim 34, further comprising at least a second stop element mounted on said light engine housing, said second stop element protruding from said mounting clip surface in a direction substantially perpendicular to said mounting clip surface, said first mounting clip being positioned between said first stop element and said second stop element.

38. A method of installing a light engine housing in a lighting device housing, said method comprising:

positioning a light engine housing such that at least a portion of said light engine housing is within an internal space defined by a sidewall of a lighting device housing, said light engine housing comprising an electrical connection region, said electrical connection region being engageable in an electrical receptacle; and

rotating said light engine housing relative to said lighting device housing, said rotating causing at least a first mounting clip which is mounted pivotally about a first pivot axis on a mounting clip surface of said light engine housing to pivot about said first pivot axis such that a first mounting clip first end region of said first mounting clip, said first mounting clip first end region being spaced from said first pivot axis, engages an internal surface of said lighting device housing, and biases said mounting clip in a direction away from a sidewall end region of said sidewall.

39. A method as recited in claim 38, further comprising connecting said electrical connection region to an electrical receptacle prior to said rotating said light engine housing relative to said lighting device housing.

40. A method as recited in claim 39, wherein said electrical receptacle is an Edison socket.

41. A method as recited in claim 38, further comprising positioning said first mounting clip in a first mounting clip second position, where said first mounting clip first end region extends beyond a periphery of said light engine housing, prior to said positioning said light engine housing such that at least a portion of said light engine housing is within said internal space.

42. A method as recited in claim 38, wherein at least a first cam element is mounted on a surface of said lighting device housing, said cam element being shaped and positioned such that when said light engine housing is rotated relative to said lighting device housing, said first mounting clip first end region is deflected by said first cam element in a direction along an axis of said internal surface.

43. A method as recited in claim 38, wherein during said rotating said light engine housing relative to said lighting device housing, said first mounting clip is rotated about said first pivot axis to a position which is between a first stop element mounted on said light engine housing and a second stop element mounted on said light engine housing, and said first mounting clip is prevented from rotating about said first pivot axis past said first stop element by contacting said first stop element.

44. A method of installing a trim element in a lighting device housing, said method comprising:

positioning a trim element such that at a first portion of said trim element is within an internal space defined by an internal surface of a sidewall of a lighting device housing; and

rotating said trim element relative to said lighting device housing, said lighting device housing comprising an electrical receptacle, said sidewall terminating in a sidewall end region,

said trim element comprising said first portion and at least a second portion, said second portion of said trim element extending beyond said internal space, said second portion of said trim element comprising a second portion end region which is positioned farther from an axis of said internal surface than said sidewall end region,

said rotating causing at least a first mounting clip which is mounted pivotally about a first pivot axis on a mounting clip surface of said trim element to pivot about said first pivot axis such that a first mounting clip first end region of said first mounting clip, said first mounting clip first end region being spaced from said first pivot axis, engages an internal surface of said lighting device housing, and biases said trim element in a direction in which said second portion of said trim element is biased toward said sidewall end region.

45. A method as recited in claim 44, wherein said electrical receptacle is an Edison socket.

46. A method as recited in claim 44, further comprising positioning said first mounting clip in a first mounting clip second position, where said first mounting clip first end region extends beyond a periphery of said first portion of said trim element, prior to said positioning said trim element such that said first portion of said trim element is within said internal space.

47. A method as recited in claim 44, wherein at least a first cam element is mounted on a surface of said lighting device housing, said cam element being shaped and positioned such that when said trim element is rotated relative to said lighting device housing, said first mounting clip first end region is deflected by said first cam element in a direction along said axis of said internal surface.

48. A method as recited in claim 44, wherein during said rotating said trim element relative to said lighting device housing, said first mounting clip is rotated about said first pivot axis to a position which is between a first stop element mounted on said trim element and a second stop element mounted on said trim element, and said first mounting clip is prevented from rotating about said first pivot axis past said first stop element by contacting said first stop element.

49. A lighting device, comprising:

a trim element, said trim element comprising at least first and second portions, said second portion of said trim element comprising a second portion end region which is positioned farther from an axis of said first portion of said trim element than any part of said first portion of said trim element; and

at least a first mounting clip, said first mounting clip being mounted pivotally about a first pivot axis on said trim element, said first mounting clip having a first mounting clip first end region, said first mounting clip first end region being spaced from said first pivot axis,

said first mounting clip being pivotable about said first pivot axis at least from a first mounting clip first position, where said first mounting clip first end region does not extend beyond a periphery of said first portion of said trim element, to a first mounting clip second position, where said first mounting clip first end region extends beyond a periphery of said first portion of said trim element, such that if said trim element is placed within a housing with said first mounting clip in said first mounting clip second position and in contact with an internal surface of said housing, and then said trim element is rotated in a first direction about said axis of said trim element, said first mounting clip will pivot relative to said first pivot axis to a first mounting clip third position, where said first mounting clip engages said housing such that said second portion of said trim element is biased toward said housing.

50. A lighting device as recited in claim 49, wherein said part of said first portion of said trim element is substantially cylindrical, and said second portion of said trim element extends in a direction which is substantially perpendicular to said axis of said first portion of said trim element.

51. A lighting device as recited in claim 49, wherein said part of said first portion of said trim element is substantially conical, and said second portion of said trim element extends in a direction which is substantially perpendicular to said axis of said first portion of said trim element.

52. A lighting device as recited in claim 49, wherein said part of said first portion of said trim element is substantially frustoconical, and said second portion of said trim element extends in a direction which is substantially perpendicular to said axis of said first portion of said trim element.

53. A lighting device as recited in claim 49, wherein said lighting device further comprises:

a second mounting clip, said second mounting clip being mounted pivotally about a second pivot axis on said trim element, said second mounting clip having a second mounting clip first end region, said second mounting clip first end region being spaced from said second pivot axis; and

at least a third mounting clip, said third mounting clip being mounted pivotally about a third pivot axis on said trim element, said third mounting clip having a third mounting clip first end region, said third mounting clip first end region being spaced from said third pivot axis.

54. A lighting device as recited in claim 49, further comprising at least a first stop element mounted on said trim element, said first stop element being shaped and positioned such that said first stop element prevents said first mounting clip from rotating 360 degrees about said first pivot axis.

55. A lighting device as recited in claim 54, wherein said first stop element protrudes from said trim element in a direction substantially perpendicular to a mounting clip surface of said trim element.

56. A lighting device as recited in claim 55, further comprising at least a second stop element mounted on said trim element, said second stop element being shaped and positioned such that said second stop element inhibits said first mounting clip from rotating from a position between said first stop element and said second stop element past said second stop element to a position which is not between said first stop element and said second stop element.