Electrical power contacts and connectors comprising same

• US 7,862,359 B2
• Filed: 11/03/2009
• Issued: 01/04/2011
• Est. Priority Date: 12/31/2003
• Status: Active Grant

• Current Assignee: FCI Americas Technology Incorporated (FCI)
• Original Assignee: FCI Americas Technology Incorporated (FCI)
• Inventors: Swain, Wilfred J., Johnescu, Douglas M., Stoner, Stuart C., Kolivoski, Christopher J., Daily, Christopher G.
• Primary Examiner(s): Paumen; Gary F.
• Application Number:
  US12/611,820
• Publication Number:
  US 20100048056A1
• Time in Patent Office: 427 Days
• Field of Search: 439/290, 439/79, 439/485, 439/291, 439/284, 439/287, 439/295, 439/212
• US Class Current: 439/290
• CPC Class Codes: H01R 12/712 co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit H01R12/72 takes precedence
• CPC Class Codes: H01R 12/724 containing contact members forming a right angle
• CPC Class Codes: H01R 12/725 containing contact members presenting a contact carrying strip, e.g. edge-like strip
• CPC Class Codes: H01R 12/727 Coupling devices presenting arrays of contacts
• CPC Class Codes: H01R 12/73 connecting to other rigid printed circuits or like structures
• CPC Class Codes: H01R 13/113 co-operating with pins or blades having a rectangular transverse section
• CPC Class Codes: H01R 13/514 composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them

Abstract

Electrical connectors and contacts for transmitting power are provided. One power contact embodiment includes a first plate that defines a first non-deflecting beam and a first deflectable beam, and a second plate that defines a second non-deflecting beam and a second deflectable beam. The first and second plates are positioned beside one another to form the power contact.

Claims

1. An electrical header connector comprising:

a housing having a mating face and defining a plurality of apertures that extend through the housing in a first direction proximate to the mating face; and

a plurality of electrical plug contacts disposed in the housing;

each said electrical plug contact of the plurality of electrical plug contacts extending in a second direction that is substantially perpendicular to the first direction;

wherein a first aperture of the plurality of apertures extends through the housing above an electrical plug contact of the plurality of electrical plug contacts, a second aperture of the plurality of apertures extends through the housing below the electrical plug contact, and both the first and second apertures are aligned with corresponding apertures extending through a housing of a second electrical connector when the electrical connector is mated with the second electrical connector such that the electrical plug contact is received in a corresponding receptacle contact of the second electrical connector.

2. The electrical connector of claim 1 wherein the electrical plug contacts are power contacts.

3. The electrical connector of claim 2 wherein each power contact comprises a first body member and a second body member stacked against the first body member.

4. The electrical connector of claim 3, wherein the electrical plug contact further comprising at least one pair of beams extending from at least one of the body members, the at least one pair of beams configured to be received in a contact receiving space of the receptacle contact.

5. The electrical connector of claim 4, wherein the beams flex toward each other upon engagement with the contact receiving space.

6. The electrical connector of claim 5, wherein the electrical plug contact comprises a bulbous end portion extending out from each beam.

7. The electrical connector of claim 6, wherein the bulbous end portion of each beam of the pair of beams faces away from the other beam of the pair of beams.

8. The electrical connector of claim 3 wherein the first and second body members are staggered in the second direction.

9. The electrical connector of claim 8 wherein the body members are plate members.

10. An electrical header connector comprising:

a housing defining an aperture extending vertically therethrough at a location proximate to a mating face of the housing; and

an electrical power plug contact retained in the housing, the electrical power plug contact disposed proximate to the mating face of the housing,

wherein the aperture is vertically aligned with the power plug contact so as to allow heat from the power plug contact to freely dissipate through the aperture after the electrical connector has been mated with a second electrical connector.

11. The electrical connector of claim 10, wherein the aperture is disposed above the power plug contact.

12. The electrical connector of claim 11 wherein the housing defines a second aperture extending through the housing, wherein the second aperture is disposed below the power plug contact and aligned with the power plug contact.

13. The electrical connector of claim 10, wherein the power plug contact comprises a pair of beams spaced apart by a heat transfer space.

14. The electrical connector of claim 13, wherein each of the beams extend from a first plate.

15. The electrical connector of claim 14, wherein the power plug contact further comprises a second plate stacked against the first plate.

16. The electrical connector of claim 15, wherein the first and second plates are staggered.

17. The electrical connector of claim 13, wherein each beam comprises a bulbous portion.

18. The electrical connector of claim 17, wherein each beam comprises a proximal end and a distal end, such that each beam extends toward the second electrical connector in a direction from the proximal end to the distal end, and the bulbous portion is disposed at the distal end of each beam.

19. The electrical connector of claim 18, wherein the bulbous portion of each beam of the pair of beams extends in a direction away from the other beam of the pair of beams.

20. The electrical connector of claim 13, wherein the beams flex toward each other when inserted in a contact receiving space of the second electrical connector.

21. An electrical header connector configured to mate with a second electrical connector, the electrical header connector comprising:

a housing defining mating face and a mating interface disposed proximate to the mating face, the housing defining an aperture extending vertically therethrough into the mating interface; and

an electrical plug contact retained in the housing, the electrical plug contact having a plug contact portion disposed in the mating interface,

wherein the aperture remains unobstructed by a housing of the second electrical connector after the electrical connector has been mated with the second electrical connector such that heat from the plug contact portion of the electrical plug contact and heat from a mated receptacle contact of the second electrical connector can freely dissipate through the aperture.

22. The electrical connector of claim 21, wherein the heat from the plug contact portion and heat from the mated receptacle contact flow vertically into the mating interface prior to dissipating through the aperture.

23. The electrical connector of claim 21, wherein the aperture is aligned with the plug contact portion.