Ceramic metal halide lamp bi-modal power regulation control

• US 7,863,827 B2
• Filed: 06/30/2008
• Issued: 01/04/2011
• Est. Priority Date: 05/23/2008
• Status: Expired due to Fees

• Current Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Original Assignee: OSRAM Sylvania Inc. (Ams-Osram AG)
• Inventors: Whitt, Phillip, Johnsen, Andrew
• Primary Examiner(s): Owens; Douglas W
• Assistant Examiner(s): Le; Tung X
• Application Number:
  US12/165,295
• Publication Number:
  US 20090289564A1
• Time in Patent Office: 918 Days
• Field of Search: 315/209.R, 315210-212, 315/219, 315224-226, 315246-247, 315/254, 315/276, 315/283, 315/287, 315/291, 315/299, 315/307, 315/320, 315/324, 315/360
• US Class Current: 315/224
• CPC Class Codes: H05B 41/2883 the controlled element being a DC/AC converter in the final stage, e.g. by harmonic mode starting

Abstract

A high frequency ballast for a metal halide lamp comprises a controller, a switch, and an oscillator. The controller selectively enables and disables the oscillator via the switch to ignite the lamp. The switch selectively alters an inductance of the inductor to switch between a first frequency of the oscillator and a second frequency of the oscillator different than the first. The controller monitors a current of a power supply loop of the oscillator and a voltage of the oscillator and determines a duty cycle as a function of the monitored voltage and current. The duty cycle is indicative of the percentage of time that the oscillator is to operate at the first frequency versus the second frequency.

Claims

1. A method of controlling an oscillator of a high frequency ballast to drive a metal halide lamp at a constant power, said method comprising:

monitoring a voltage of the oscillator, wherein the voltage is a direct current (DC) voltage provided to the oscillator by an alternating current (AC) to DC converter of the ballast;

monitoring a current of a power supply loop of the oscillator driving the lamp;

operating the oscillator at a first frequency during ignition of the lamp and operating at the first frequency or a second frequency following ignition, wherein the second frequency is different than the first frequency;

determining a duty cycle as a function of the monitored current and voltage, wherein the duty cycle indicates a percentage of a given time period during which the oscillator is to operate at the first frequency versus operating at the second frequency; and

switching the oscillator between the first frequency and the second frequency as a function of the determined duty cycle.

2. The method of claim 1 wherein monitoring the current of the power supply loop comprises:

disabling a bypass switch associated with a resistance in the power supply loop of the oscillator;

thereafter checking a voltage across the resistance in the power supply loop of the oscillator; and

thereafter enabling the bypass switch associated with the resistance in the power supply loop of the oscillator.

3. The method of claim 1 wherein determining the duty cycle comprises at least one of the following:

accessing a table and retrieving a duty cycle value based on the monitored current and voltage; and

calculating the duty cycle by applying an algorithm to the monitored current and voltage.

4. The method of claim 3 further comprising:

monitoring a resistance of a thermistor of the ballast, wherein the duty cycle is calculated as a function of the monitored current, voltage, and resistance;

calculating a power consumption of the ballast as a function of the monitored voltage and current; and

disabling the oscillator if the calculated power consumption exceeds a predetermined threshold.

5. The method of claim 1 wherein switching the oscillator between the first frequency and the second frequency comprises altering an impedance of an inductor in the oscillator.

6. The method of claim 1 wherein the oscillator is a self resonating half bridge, the oscillator oscillates at a frequency greater than 2 Mhz, the first frequency is about 2.5 MHZ, the second frequency is about 3 MHz, and the ballast has a relatively low open circuit voltage capacity, said open circuit voltage capacity being less than 4 kV.

7. The method of claim 1 wherein the ballast is integral with the metal halide lamp and wherein the integral ballast and lamp are operable within a parabolic aluminized reflector (PAR) 38 fixture.

8. The method of claim 1:

wherein determining the duty cycle as a function of the monitored current and voltage comprises;

calculating a power consumption of the ballast as a function of the monitored voltage and the monitored current by multiplying the monitored current by the monitored voltage;

incrementing a duty cycle count if the calculated power consumption is below a lower threshold, wherein the duty cycle count has an upper limit and the duty cycle count is not incremented above the upper limit; and

decrementing the duty cycle count if the calculated power consumption is above an upper threshold, wherein the duty cycle count has a lower limit and the duty cycle count is not decremented below the lower limit; and

wherein the determined duty cycle is proportional to the duty cycle count.

9. A method of controlling an oscillator of a high frequency ballast to drive a metal halide lamp at a constant power, said method comprising:

monitoring a voltage of the oscillator, wherein the voltage is a direct current (DC) voltage provided to the oscillator by an alternating current (AC) to DC converter of the ballast;

monitoring a current of a power supply loop of the oscillator driving the lamp;

determining a power consumption as a function of the monitored voltage and of the monitored current;

operating the oscillator at a first frequency during ignition of the lamp and maintaining operation at the first frequency following ignition of the lamp;

switching the oscillator to a second frequency when the power consumption is above a first threshold, said second frequency higher than the first frequency; and

switching the oscillator to the first frequency when the power consumption is below a second threshold.

10. The method of claim 9 wherein monitoring the current of the power supply loop comprises:

disabling a bypass switch associated with a resistance in the power supply loop of the oscillator;

thereafter checking a voltage across the resistance in the power supply loop of the oscillator; and

thereafter enabling the bypass switch associated with the resistance in the power supply loop of the oscillator.

11. The method of claim 9 further comprising:

monitoring a resistance of a thermistor of the ballast; and

disabling the oscillator if any of the following;

the calculated power consumption exceeds a third threshold;

or

the monitored resistance of the thermistor exceeds a fourth threshold.

12. The method of claim 9 wherein switching the oscillator between the first frequency and the second frequency comprises altering an impedance of an inductor of the oscillator.

13. The method of claim 9 wherein the oscillator is a self resonating half bridge, the oscillator oscillates at a frequency greater than 2 Mhz, the first frequency is about 2.5 MHZ, the second frequency is about 3 MHz, and the ballast has a relatively low open circuit voltage capacity, said open circuit voltage capacity being less than 4 kV.

14. The method of claim 9 wherein the ballast is integral with the metal halide lamp and wherein the integral ballast and lamp are operable within a parabolic aluminized reflector (PAR) 38 fixture.

15. A high frequency metal halide lamp ballast for providing power to a metal halide lamp from an alternating current (AC) power source, said ballast comprising:

a direct current (DC) converter for receiving AC power from the AC power source and providing DC power;

an oscillator for receiving the DC power from the DC converter and providing high frequency AC power to the lamp;

a switch for switching the oscillator between a first frequency and a second frequency wherein the second frequency is higher than the first frequency; and

a controller for controlling the switch to selectively switch the oscillator between the first and the second frequency, wherein the controller;

monitors a voltage of the oscillator, wherein the voltage is a direct current (DC) voltage provided to the oscillator by an alternating current (AC) to DC converter of the ballast;

monitors a current of a power supply loop of the oscillator driving the lamp;

controls the switch to operate the oscillator at a first frequency during ignition of the lamp and to operate at the first frequency or a second frequency following ignition, wherein the second frequency is different than the first frequency;

determines a duty cycle as a function of the monitored current and voltage, wherein the duty cycle indicates a percentage of a given time period during which the oscillator is to operate at the first frequency versus operating at the second frequency; and

controls the switch to switch the oscillator between the first frequency and the second frequency as a function of the determined duty cycle.

16. The ballast of claim 15 wherein monitoring the current of the power supply loop comprises:

disabling a bypass switch associated with a resistance in the power supply loop of the oscillator;

thereafter checking a voltage across the resistance in the power supply loop of the oscillator; and

thereafter enabling the bypass switch associated with the resistance in the power supply loop of the oscillator.

17. The ballast of claim 15 wherein determining the duty cycle comprises at least one of the following:

accessing a table and retrieving a duty cycle value based on the monitored current and voltage; and

calculating the duty cycle by applying an algorithm to the monitored current and voltage.

18. The ballast of claim 17 wherein the controller further:

monitors a resistance of a thermistor of the ballast, wherein the calculated duty cycle is a function of the monitored current, voltage, and resistance;

determines a power consumption as a function of the monitored voltage and current; and

disables the oscillator if the power consumption exceeds a threshold.

19. The ballast of claim 15 wherein the switch switches the oscillator between the first frequency and the second frequency by altering an impedance of an inductor in the oscillator.

20. The ballast of claim 15 wherein the oscillator is a self resonating half bridge, the oscillator oscillates at a frequency greater than 2 Mhz, the first frequency is about 2.5 MHZ, the second frequency is about 3 MHz, and the ballast has a relatively low open circuit voltage capacity, said open circuit voltage capacity being less than 4 kV.

21. The ballast of claim 15 wherein the ballast is integral with the metal halide lamp and wherein the integral ballast and lamp are operable within a parabolic aluminized reflector (PAR) 38 fixture.