Stent delivery system with nested stabilizer and method of loading and using same

• US 7,867,267 B2
• Filed: 07/09/2003
• Issued: 01/11/2011
• Est. Priority Date: 05/20/1999
• Status: Expired due to Fees

• Current Assignee: Lifeshield Sciences LLC (Acacia Research Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Golds, Ellen, DiMatteo, Kristian J., Ketterer, Matthew S., Bettuchi, Michael J., Sullivan, Jason R., Keller, John
• Primary Examiner(s): Nguyen; Anhtuan T
• Assistant Examiner(s): Severson; Ryan J
• Application Number:
  US10/616,267
• Publication Number:
  US 20040106977A1
• Time in Patent Office: 2,743 Days
• Field of Search: 623/1.15, 623/1.11, 623/1.12, 623/1.23, 606/108, 604/103.03, 604/103.06, 604/103.07, 604/103.08
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2002/9583 Means for holding the stent on the balloon, e.g. using protrusions, adhesives or an outer sleeve
• CPC Class Codes: A61F 2002/9665 with additional retaining means

Abstract

A stent delivery system deploys a stent having an inner periphery that defines an interior space extending lengthwise along at least a part of the stent and comprising at least one segment having relatively low column strength. The stent delivery system comprises a stabilizer which is disposed within the stent interior space and has a surface element adapted to engage the stent inner periphery in a region containing the low-column-strength segment. The surface element may comprise a sleeve or a coating having a high friction surface adapted to transmit adequate shear force to the stent to move the stent relative to the outer sheath upon deployment. Alternatively, or in addition, the surface element can include at least one radial protuberance. The protuberances may comprise rings of various cross-sections, axial lengths, or space sizes therebetween, or may be in the form of discrete barbs, bumps, or inflatable knobs arranged in a ringed configuration or helical pattern about the stabilizer. The stabilizer may also comprise an inner core and a heat-moldable compression sleeve surrounding the inner core, the heat-moldable compression sleeve having an outer surface comprising a plurality of protuberances defined by a thermal imprint of the stent inner periphery on the compression sleeve outer surface. A method for delivering a stent using a stent delivery system as described herein is also disclosed, as is a method for loading a stent and stabilizer having a heat-moldable compression sleeve into a stent delivery system.

Claims

1. A stabilizer having a stent-underlying portion adapted to be disposed within an interior space defined by an inner periphery of a stent, the stent-underlying portion having a distal end adapted to be positioned adjacent a distal end of the stent, a proximal end adapted to be positioned adjacent a proximal end of the stent, and a length extending from the portion distal end to the portion proximal end, the stabilizer comprising a non-inflatable inner core and one or more members for engaging the stent inner periphery along the stent-underlying portion, wherein the one or more members for engaging the stent inner periphery comprises one or more radial protuberances that protrude from the inner core and lie along the stent-underlying portion of the stabilizer, wherein the one or more radial protuberances comprise at least two sets of rings about the inner core, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern.

2. The stabilizer of claim 1, wherein the one or more radial protuberances are axially distributed along the stent-underlying portion of the stabilizer along the length of the stent.

3. The stabilizer of claim 1, wherein the plurality of radial protuberances are positioned peripherally about the stabilizer such that the stabilizer engages the inner periphery of the stent in a plurality of peripheral locations.

4. The stabilizer of claim 1, wherein the radial protuberances are adapted to frictionally engage the stent inner periphery.

5. A stabilizer having a stent-underlying portion adapted to be disposed within an interior space defined by an inner periphery of a stent, the stent-underlying portion having a distal end adapted to be positioned adjacent a distal end of the stent, a proximal end adapted to be positioned adjacent a proximal end of the stent, and a length extending from the portion distal end to the portion proximal end, the stabilizer comprising a non-inflatable inner core and at least two sets of rings extending radially outwardly from the inner core for engaging the stent inner periphery along the length of the stent-underlying portion, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern, and wherein the rings for engaging the stent inner periphery comprises an outer surface of the stabilizer adapted to frictionally engage the stent inner periphery without protruding though interstitial openings in the stent inner periphery when the stent is disposed over the stabilizer in a predeployed condition.

6. The stabilizer of claim 5, wherein the stabilizer outer surface comprises a higher coefficient of static friction than both a coefficient of static friction and a coefficient of dynamic friction of the sheath.

7. The stabilizer of claim 5, wherein the stabilizer outer surface comprises a continuous member that extends from the distal end to the proximal end of the stent in contact with the inner periphery of the stent.

8. The stabilizer of claim 5, wherein the stabilizer comprises an inner core and the outer surface comprises a covering over the inner core.

9. The stabilizer of claim 8, wherein the covering comprises a coating on the inner core.

10. The stabilizer of claim 8, wherein the covering comprises a sleeve affixed to the inner core.

11. The stabilizer of claim 8, wherein the stabilizer comprises a plurality of discrete rings of the covering affixed to the inner core and a plurality of uncovered portions of the inner core spaced between the rings.

12. A stent delivery system comprising:

a) a stent comprising a proximal end, a distal end, a length between the proximal end and the distal end, and an inner periphery that defines an interior space, the stent adapted to be a radially compressed and loaded within the delivery system for introduction into the body lumen and to be expanded for deployment within the body lumen;

b) a sheath overlying the compressed stent during introduction of the stent within the body lumen;

c) a stabilizer having a stent-underlying portion adapted to be disposed within the interior space of the stent, the stent-underlying portion having a distal end adapted to be positioned adjacent the distal end of the stent, a proximal end adapted to be positioned adjacent the proximal end of the stent, and a length extending from the portion distal end to the portion proximal end, the stabilizer comprising a non-inflatable inner core and one or more members, each of the one or more members comprising one or more radial protuberances that protrude from the inner core, wherein the one or more radial protuberances comprise at least two sets of rings about the inner core that engage the stent inner periphery, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern.

13. The stent delivery system of claim 12, wherein the stabilizer is adapted to hold the stent in a desired position when the sheath is moved relative to the stent.

14. The stent delivery system of claim 12 wherein the stabilizer is adapted to hold the stent in the desired position when the sheath is retracted to deploy the stent.

15. The stent delivery system of claim 12, wherein the stabilizer is adapted to hold the stent in the desired position when the sheath is advanced to recapture a partially-deployed stent.

16. The stent delivery system of claim 12, wherein the one or more radial protuberances are axially distributed along the stent-underlying portion from the distal end to the proximal end of the stent.

17. The stent delivery system of claim 16, wherein the stent comprises a framework having one or more areas of open space and at least one of the plurality of radial protuberances penetrates the open space.

18. A stabilizer having a stent-underlying portion adapted to be disposed within an interior space defined by an inner periphery of a stent, the stent-underlying portion having a distal end adapted to be positioned adjacent a distal end of the stent, a proximal end adapted to be positioned adjacent a proximal end of the stent, and a length extending from the portion distal end to the portion proximal end, the stabilizer comprising a non-inflatable inner core and one or more members for engaging the stent inner periphery, wherein the one or more members for engaging the stent inner periphery comprises at least two sets of rings extending radially outwardly from an outer surface of the stabilizer adapted to frictionally engage the stent inner periphery along the stent-underlying portion without protruding though interstitial openings in the stent inner periphery, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern.

19. A stabilizer for deployment of a stent in a distal location inside a body lumen from a proximal access location outside the body, the stabilizer having a stent-underlying portion adapted to be disposed within an interior space defined by an inner periphery of the stent, the stent-underlying portion having a distal end adapted to be positioned adjacent a distal end of the stent, a proximal end adapted to be positioned adjacent a proximal end of the stent, and a length extending from the portion proximal end to the portion distal end, the stabilizer comprising a non-inflatable inner core having a first diameter adapted to underlie the stent, a proximal shoulder not underlying the stent located adjacent the proximal end of the stent and having a second diameter, and at least one distal protuberance underlying the stent and protruding from the inner core for engaging the stent inner periphery without protruding through interstitial openings in the stent inner periphery when the stent is disposed over the stabilizer in a predeployed condition, wherein the at least one distal protuberance comprises at least two sets of rings about the inner core, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern.

20. The stabilizer of claim 19 further comprising a plurality of intermediate protuberances distributed between the proximal shoulder and the distal protuberance.

21. A stent delivery system for deployment of a stent in a distal location inside a body lumen from a proximal access location outside the body, the system comprising:

a) a stent comprising a proximal end, a distal end, and an inner periphery that defines an interior space, the stent adapted to be radially compressed and loaded within the delivery system for introduction into the body lumen and to be expanded for deployment within the body lumen;

b) a sheath overlying the compressed stent during introduction of the stent within the body lumen;

c) a stabilizer having a stent-underlying portion adapted to be disposed within the interior space of the stent, the stent-underlying portion having a distal end adapted to be positioned adjacent the distal end of the stent, a proximal end adapted to be positioned adjacent a proximal end of the stent, and a length extending from the portion proximal end to the portion distal end, the stabilizer further comprising a non-inflatable inner core having a first diameter underlying the stent, a proximal shoulder not underlying the stent located adjacent the proximal end of the stent and extending to a proximal end of the stabilizer, and having a second diameter greater than the first diameter, and at least one member underlying the stent and protruding from the inner core and engaging the stent inner periphery without protruding through interstitial openings in the stent inner periphery, wherein the at least one member comprises at least two sets of rings about the inner core, wherein each set of rings includes at least two rings, each of the at least two rings adjacently positioned, the rings in a first set positioned along a length of the stent-underlying portion extending from the portion'"'"'s distal end to the portion'"'"'s proximal end and spaced in a first pattern, and the rings in a second set positioned at either the distal end of the stent-underlying portion or the proximal end of the stent-underlying portion and spaced in a second pattern that is different than the first pattern.

22. The stent delivery system of claim 21, wherein the stabilizer further comprises a plurality of intermediate protuberances distributed between the proximal shoulder and the distal protuberance.