Two-wire dimmer circuit for a screw-in compact fluorescent lamp

• US 7,868,561 B2
• Filed: 10/31/2007
• Issued: 01/11/2011
• Est. Priority Date: 10/31/2007
• Status: Expired due to Fees

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Weightman, Russell, Taipale, Mark S.
• Primary Examiner(s): Owens; Douglas W
• Assistant Examiner(s): Chen; Jianzi
• Application Number:
  US11/932,130
• Publication Number:
  US 20090108765A1
• Time in Patent Office: 1,168 Days
• Field of Search: 315/137, 315/146, 315/194, 315/195, 315/209.R, 315/210, 315/216, 315/217, 315/224, 315/225, 315/226, 315/246, 315/247, 315/250, 315/287, 315/291, 315/302, 315/307, 315308-311, 315/360, 315/362
• US Class Current: 315/294
• CPC Class Codes: H05B 39/08 by shifting phase of trigger voltage applied to gas-filled controlling tubes also in controlled semiconductor devices in converters H02M5/00; with regulation G05F1/44
• CPC Class Codes: H05B 41/3924 by phase control, e.g. using a triac H05B41/3922 takes precedence
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
• CPC Class Codes: Y10S 315/04 Dimming circuit for fluorescent lamps

Abstract

A dimmer switch for controlling the intensity of a dimmable screw-in compact fluorescent lamp provides smooth dimming of the fluorescent lamp and prevents flickering of the lamp due to multiple re-strikes. The dimmer switch prevents multiple re-strikes by avoiding multiple firings of a controllably conductive switching device of the dimmer circuit by limiting the high-end light intensity of the fluorescent lamp. Specifically, the dimmer switch limits the length of a conduction interval of the controllably conductive switching device to less than approximately 75% of each half-cycle. The dimmer switch may include a user-accessible adjustment actuator for changing the dimmer switch between an incandescent operating mode and a screw-in compact fluorescent mode. The dimmer switch may also be operable to automatically change the dimmer switch between the incandescent operating mode and the screw-in compact fluorescent mode by detecting the occurrence of the multiple firings of the controllably conductive switching device.

Claims

1. A two-wire dimmer circuit for a fluorescent lamp load including a ballast circuit, the two-wire dimmer circuit adapted to be coupled in series electrical connection between an AC power source and the ballast circuit, the two-wire dimmer control circuit comprising:

a triac having a holding current rating of less than 35 mA, the triac adapted to be coupled in series electrical connection between the AC power source and the ballast circuit for controlling the amount of power delivered to the ballast circuit, the triac having a control input;

a timing circuit operatively coupled in parallel electrical connection with the triac, the timing circuit having an output for generating a timing voltage representative of a desired intensity of the fluorescent lamp;

a trigger circuit comprising a first diac having a break-over voltage of approximately 30 V, the trigger circuit operatively coupled between the output of the timing circuit and the control input of the triac, the trigger circuit operable to render the triac conductive in response to the timing voltage, such that the triac is conductive for a conduction interval each half-cycle;

a filter circuit coupled in parallel electrical connection with the triac, the filter circuit comprising a filter resistor having a resistance of approximately 220 Ω

in series with a filter capacitor having a capacitance of approximately 0.047 μ

F, the filter circuit operable to minimize ringing in a dimmed-hot voltage produced across the fluorescent lamp load; and

a voltage compensation circuit coupled in series electrical connection with the timing circuit, such that the series combination of the timing circuit and the voltage compensation circuit are coupled in parallel electrical connection with the triac, the voltage compensation circuit operable to compensate for voltage fluctuations of the AC power source, the voltage compensation circuit comprising;

a first resistor coupled in series electrical connection with two series-coupled diacs, the resistor having a resistance of approximately 27 kΩ

, and the two series-coupled diacs both having break-over voltages of approximately 30 V, the junction of the first resistor and the two series-coupled diacs connected to the timing circuit;

wherein the timing circuit is adapted to limit the conduction interval to less than approximately 75% and greater than approximately 31% of each half-cycle, the timing circuit comprising;

a potentiometer having two main terminals and a wiper terminal coupled to one of the main terminals, such that the resistance of the potentiometer between the two main terminals ranges from approximately 0 Ω

to 300 kΩ

;

a high-end resistor coupled in series electrical connection with the main terminals of the potentiometer, the high-end resistor having a resistance greater than approximately 22 kΩ

;

a firing capacitor coupled to the output of the timing circuit for generating the timing voltage, the firing capacitor adapted to charge through the potentiometer and the high-end resistor and having a capacitance of approximately 0.047 μ

F; and

a calibration resistor coupled in parallel electrical connection with the two main terminals of the potentiometer and having a resistance of approximately 110 kΩ

.

2. The dimmer circuit of claim 1, wherein the high-end resistor has a resistance of approximately 44 kΩ

.

3. The dimmer circuit of claim 1, wherein the low holding current rating is approximately 15 mA.

4. A dimmer switch adapted to be coupled between an AC power source and a lighting load for controlling the intensity of the lighting load between a high-end intensity setting and a low-end intensity setting, the dimmer switch comprising:

a user-accessible adjustment actuator for changing the dimmer switch between first and second operating modes, such that the high-end intensity setting is adjusted to a first high-end intensity setting value and the low-end intensity setting is adjusted to a first low-end intensity setting value in the first operating mode, and the high-end intensity setting is adjusted to a second high-end intensity setting value less than the first high-end intensity setting value, and the low-end intensity setting is adjusted to a second low-end intensity setting value greater than the first low-end intensity setting value in the second operating mode;

a controllably conductive switching device adapted to be coupled in series electrical connection between the AC power source and the lighting load, the controllably conductive switching device having a control input for controlling the controllably conductive switching device;

a trigger circuit coupled to the control input of the controllably conductive switching device for rendering the controllably conductive switching device conductive each half-cycle of the AC power source; and

a timing circuit operatively coupled in parallel electrical connection with the controllably conductive switching device for generating a timing voltage, the timing circuit comprising;

a potentiometer for providing a variable resistance;

a firing capacitor coupled to the output of the timing circuit for generating the timing voltage, the firing capacitor adapted to charge through the potentiometer;

a high-end resistor coupled in series electrical connection with the potentiometer, the firing capacitor adapted to charge through the potentiometer and the first high-end resistor;

a mechanical switch mechanically coupled to the user-accessible adjustment actuator and electrically coupled to the first high-end resistor, such that when the mechanical switch is in a first position, the dimmer switch operates in the first operating mode and a first resistance is provided in series with the potentiometer, and when the mechanical switch is in a second position, the dimmer switch operates in the second operating mode and a second resistance is provided in series with the potentiometer;

wherein the trigger circuit is operable to control the semiconductor switch in response to the timing voltage.

5. The dimmer switch of claim 4, wherein the timing circuit further comprises:

a first low-end resistor coupled in parallel electrical connection with the potentiometer;

wherein the mechanical switch is electrically coupled to the low-end resistor, such that a third resistance is provided in parallel with the potentiometer when the mechanical switch is in the first position, and a fourth resistance is provided in parallel with the potentiometer when the mechanical switch is in the second position.

6. The dimmer switch of claim 4, wherein the timing circuit further comprises:

a second high-end resistor coupled in series with the first high-end resistor, the series combination of the first and second high-end resistors coupled in series with the potentiometer; and

a second low-end resistor coupled in series with the first low-end resistor, the series combination of the first and second low-end resistors coupled in parallel with the potentiometer;

wherein the mechanical switch is coupled such that one of the first and second high-end resistors is electrically shorted when the mechanical switch is in a first position, and one of the first and second low-end resistors is electrically shorted when the mechanical switch is in a second position.

7. The dimmer switch of claim 6, wherein the mechanical switch comprises a single-pole double-throw switch.

8. The dimmer switch of claim 4, further comprising:

an intensity adjustment actuator mechanically coupled to the potentiometer, such that the variable resistance of the potentiometer is responsive to the intensity adjustment actuator.

9. A drive circuit for a controllably conductive switching device of a dimmer switch adapted to be coupled between an AC power source and a lighting load for controlling the intensity of the lighting load between a high-end intensity setting and a low-end intensity setting, the drive circuit comprising:

a potentiometer for providing a variable resistance;

a firing capacitor coupled to an output of the potentiometer for generating a timing voltage, the firing capacitor adapted to charge through the potentiometer such that the timing voltage is responsive to the variable resistance of the potentiometer;

first and second high-end resistors coupled in series, such that the series combination of the first and second high-end resistors are coupled in series with the potentiometer;

first and second low-end resistors coupled in series, such that the series combination of the first and second low-end resistors are coupled in parallel with the potentiometer; and

a mechanical switch for changing the dimmer switch between first and second operating modes, such that the high-end intensity setting is adjusted to a first high-end intensity setting value and the low-end intensity setting is adjusted to a first low-end intensity setting value in the first operating mode, and the high-end intensity setting is adjusted to a second high-end intensity setting value and the low-end intensity setting is adjusted to a second low-end intensity setting value in the second operating mode, the second high-end intensity setting value less than the first high-end intensity setting value, and the second low-end intensity setting value greater than the first low-end intensity setting value,

wherein the mechanical switch is coupled such that one of the first and second high-end resistors is electrically shorted when the mechanical switch is in a first position, and one of the first and second low-end resistors is electrically shorted when the mechanical switch is in a second position.

10. The drive circuit of claim 9, wherein the mechanical switch comprises a single-pole double-throw switch.

11. A dimmer switch adapted to be coupled between an AC power source generating an AC line voltage and a lighting load for controlling the intensity of the lighting load between a high-end intensity setting and a low-end intensity setting, the dimmer switch comprising:

a controllably conductive switching device adapted to be coupled in series electrical connection between the AC line voltage and the lighting load for controlling the amount of power delivered to the lighting load, the controllably conductive switching device having a conductive state and a non-conductive state;

a controller operable to drive the controllably conductive switching device to change the controllably conductive switching device from the non-conductive state to the conductive state each half-cycle of the AC power source, the controller operable to render the controllably conductive switching device conductive after a minimum off time following a zero-crossing of the AC line voltage, and to subsequently determine whether the controllably conductive switching device is conducting a load current to the lighting load; and

a voltage detect circuit coupled in parallel electrical connection with the controllably conductive switching device, the voltage detect circuit operable to provide a control signal representative of the magnitude of a voltage across the controllably conductive switching device to the controller;

wherein the controller is operable to adjust the dimmer switch to one of a first operating mode and a second operating mode in response to whether the controllably conductive switching device is conducting current to the load, the controller operable to adjust the high-end intensity setting to a first high-end intensity setting value and the low-end intensity setting to a first low-end intensity setting value in the first operating mode, and to set the high-end intensity setting to a second high-end intensity setting value less than the first high-end intensity setting value, and the low-end intensity setting to a second low-end intensity setting value greater than the first low-end intensity setting value in the second operating mode.

12. The dimmer switch of claim 11, wherein the controller is operable to determine the magnitude of the voltage across the controllably conductive switching device at a predetermined time after the controller renders the controllably conductive switching device conductive.

13. The dimmer switch of claim 12, wherein the controller is operable to adjust the dimmer switch to the second operating mode if the voltage across the controllably conductive switching device is greater than a predetermined voltage threshold at the predetermined time after the controller renders the controllably conductive switching device conductive.

14. The dimmer switch of claim 13, wherein the predetermined voltage threshold comprises approximately 2 volts.

15. The dimmer switch of claim 13, wherein the first and second operating modes comprise an incandescent operating mode and a screw-in compact fluorescent operating mode, respectively.

16. The dimmer switch of claim 12, wherein the controller is operable to adjust the dimmer switch to the first operating mode if the voltage across the controllably conductive switching device is less than a predetermined voltage threshold.

17. The dimmer switch of claim 12, wherein the predetermined time comprises 400 μ

sec.

18. A dimmer switch adapted to be coupled between an AC power source generating an AC line voltage and a lighting load for controlling the intensity of the lighting load between a high-end intensity setting and a low-end intensity setting, the dimmer switch comprising:

a controllably conductive switching device adapted to be coupled in series electrical connection between the AC line voltage and the lighting load for controlling the amount of power delivered to the lighting load, the controllably conductive switching device having a conductive state and a non-conductive state;

a controller operable to drive the controllably conductive switching device to change the controllably conductive switching device from the non-conductive state to the conductive state each half-cycle of the AC power source, the controller operable to render the controllably conductive switching device conductive after a minimum off time following a zero-crossing of the AC line voltage, and to subsequently determine whether the controllably conductive switching device is conducting a load current to the lighting load; and

a sensing circuit operable to sense an electrical characteristic representative of a magnitude of the load current, the controller coupled to the sensing circuit, such that the controller is operable to adjust the dimmer switch to one of a first operating mode and a second operating mode in response to the electrical characteristic;

wherein the controller is further operable to adjust the dimmer switch to one of the first operating mode and the second operating mode in response to whether the controllably conductive switching device is conducting current to the load, the controller operable to adjust the high-end intensity setting to a first high-end intensity setting value and the low-end intensity setting to a first low-end intensity setting value in the first operating mode, and to set the high-end intensity setting to a second high-end intensity setting value less than the first high-end intensity setting value, and the low-end intensity setting to a second low-end intensity setting value greater than the first low-end intensity setting value in the second operating mode.

19. A dimmer switch adapted to be coupled between an AC power source generating an AC line voltage and a lighting load for controlling the intensity of the lighting load between a high-end intensity setting and a low-end intensity setting, the dimmer switch comprising:

a controllably conductive switching device adapted to be coupled in series electrical connection between the AC line voltage and the lighting load for controlling the amount of power delivered to the lighting load, the controllably conductive switching device having a conductive state and a non-conductive state; and

a controller operable to drive the controllably conductive switching device to change the controllably conductive switching device from the non-conductive state to the conductive state each half-cycle of the AC power source, the controller operable to render the controllably conductive switching device conductive after a minimum off time following a zero-crossing of the AC line voltage, and to subsequently determine whether the controllably conductive switching device is conducting a load current to the lighting load;

wherein the controller is further operable to adjust the dimmer switch to one of the first operating mode and the second operating mode in response to whether the controllably conductive switching device is conducting current to the load, the controller operable to adjust the high-end intensity setting to a first high-end intensity setting value and the low-end intensity setting to a first low-end intensity setting value in the first operating mode, and to set the high-end intensity setting to a second high-end intensity setting value less than the first high-end intensity setting value, and the low-end intensity setting to a second low-end intensity setting value greater than the first low-end intensity setting value in the second operating mode; and

wherein the controller is further operable to adjust the dimmer switch to one of the first operating mode and the second operating mode at power-up of the controller.

20. The dimmer switch of claim 19, further comprising:

a memory coupled to the controller for storing a desired intensity of the lighting load;

wherein the controller is operable to determine the desired intensity from the memory at power-up of the controller, and to adjust the dimmer switch to one of the first operating mode and the second operating mode at power-up if the desired intensity is greater than zero.

21. The dimmer switch of claim 20, further comprising:

a control actuator coupled to the controller, the controller operable to turn the lighting load on in response to an actuation of the control actuator;

wherein, if the desired intensity is determined to be off at power-up, the controller is operable to adjust the dimmer switch to one of the first operating mode and the second operating mode when the lighting load is turned on.