Power coupling device

• US 7,868,723 B2
• Filed: 02/26/2004
• Issued: 01/11/2011
• Est. Priority Date: 02/26/2003
• Status: Active Grant

• Current Assignee: Analogic Corporation
• Original Assignee: Analogic Corporation
• Inventors: Dobbs, John
• Primary Examiner(s): Nguyen; Tuyen T
• Application Number:
  US10/787,270
• Publication Number:
  US 20060022785A1
• Time in Patent Office: 2,511 Days
• Field of Search: 336/65, 336/83, 336130-136, 336/84.R, 336/84.C
• US Class Current: 336/84.00C
• CPC Class Codes: A61B 6/56 Details of data transmission or power supply, e.g. use of slip rings
• CPC Class Codes: H01F 27/306 Fastening or mounting coils or windings on core, casing or other support
• CPC Class Codes: H01F 38/18 Rotary transformers

Abstract

A power coupling device for coupling power to a rotating member includes a primary magnetic core defining a first recess, and a secondary magnetic core defining a second recess and disposed adjacent the primary magnetic core. The primary and secondary cores are arranged so as to form an air gap therebetween. The air gap permits relative rotation of the cores about a common axis of rotation. A primary conductive winding is disposed within the first recess, and a secondary conductive winding is disposed within the second recess. At least one of the primary and secondary windings is a fractional turn winding, thereby enabling the transfer of power between multiple input and output voltages. Shielding is provided by a pair of continuous, circular, semi-toroidal shells arranged to support the currents needed to cancel the fields from the transformer.

Claims

1. A power coupling device for coupling power to a rotating member, said power coupling device comprising:

a. a primary magnetic core including a primary winding;

b. a secondary magnetic core including a secondary winding;

wherein said primary and secondary cores are arranged so as to form an air gap therebetween, said air gap permitting relative rotation of said cores about an axis of rotation while allowing power to be transferred across the air gap, and wherein at least one of said primary and said secondary windings comprises a fractional turn winding;

c. conductive shielding configured as two continuous, circular half toroidal shells, each shell surrounding a respective one of the primary and secondary cores except for a portion adjacent the air gap, wherein when power is transferred across the air gap, oscillating magnetic fields will induce currents in the shielding, which induced currents tend to cancel the oscillating magnetic fields in a region outside the shielding.

2. A power coupling device in accordance with claim 1, wherein the conductive shielding is configured so as to create a substantially continuous conductive path around the axis of rotation for conducting the induced currents.

3. A power coupling device in accordance with claim 1, wherein the conductive shielding includes an annular shell providing an electrical path extending substantially continuously around the axis of rotation adjacent each core.

4. A power coupling device in accordance with claim 1, wherein the conductive shielding includes continuous, annular metallic shells having substantially semi-toroidal shapes configured to provide substantially conductive paths disposed adjacent the cores.

5. A power coupling device in accordance with claim 1, wherein the conductive shielding includes a conductive shell for each of the cores, each shell including at least a portion having a C-shaped cross section with a corresponding portion of a core disposed therein.

6. A power coupling device in accordance with claim 1, wherein each of the primary and secondary cores is configured as an annular conductive shell.

7. A power coupling device in accordance with claim 1, wherein the conductive shielding includes a continuous circular shell disposed about the axis of rotation surrounding each core with the exception of the air gap.

8. A power coupling device in accordance with claim 7, wherein the circular shell includes at least two segments, each segment being in the form of a continuous ring.

9. A power coupling device in accordance with claim 8, wherein the segments of each shell are electrically connected to one another.

10. A power coupling device in accordance with claim 1, wherein the shielding is of a predetermined thickness, and the air gap is less than one-half the predetermined thickness.

11. A power coupling device in accordance with claim 1, wherein the power transfer device forms a part of a CT scanner.

12. A power coupling device in accordance with claim 11, further including an X-ray tube arranged to rotate with the secondary magnetic core and receive power transferred across the air gap.

13. A rotary transformer system comprising:

a. a primary transformer portion including a primary winding;

b. a secondary transformer portion including a secondary winding;

wherein the first and second transformer portions are configured so as to rotate relative to one another; and

electrically conductive shielding as two continuous, circular half toroidal shells, each shell surrounding a respective one of the primary and secondary transformer portions except for a portion adjacent the air gap, wherein the shielding is arranged so as to substantially cancel oscillating magnetic fields generated when power is transferred between the primary transformer portion and the secondary transformer portion, and wherein at least one of said primary and said secondary windings comprises a fractional turn winding.

14. A rotary transformer system in accordance with claim 13, wherein the primary transformer portion and the secondary transformer portion each comprises a transformer core and an electrically conductive transformer winding.

15. A rotary transformer system in accordance with claim 13, wherein the electrically conductive shielding conducts current generated in response to the oscillating magnetic fields when power is transferred between the primary and secondary transformer portions so as to substantially cancel the oscillating fields in a region outside the shielding.

16. A rotary transformer system in accordance with claim 13, wherein the primary transformer portion is stationary and the secondary transformer portion rotates relative to the primary transformer.

17. A rotary transformer system in accordance with claim 13, wherein the primary and secondary transformer portions are spaced relative to one another so as to create an air gap therebetween.

18. A rotary transformer system in accordance with claim 13, wherein the conductive shielding is configured so as to create a substantially continuous conductive path for induced currents which in turn tend to cancel the oscillating magnetic fields in the region outside the shielding.

19. A rotary transformer system in accordance with claim 13, wherein the first and second transformer portions are configured so as to rotate relative to one another around an axis of rotation, and the conductive shielding includes at least one annular shell extending substantially continuously around the axis of rotation adjacent each of the transformer portions.

20. A rotary transformer system in accordance with claim 19, each annular shell has a substantially semi-toroidal shape disposed adjacent the corresponding transformer portion.

21. A rotary transformer system in accordance with claim 13, wherein the conductive shielding for each of the transformer portions includes at least a portion having a C-shaped cross section.

22. A rotary transformer system in accordance with claim 13, wherein the primary and secondary transformer portions are spaced from one another so as to create an air gap therebetween, and the conductive shielding includes a continuous circular shell surrounding each transformer portion with the exception of the air gap.

23. A rotary transformer system in accordance with claim 22, wherein each shell is a circular shell surrounding a respective transformer portion with the exception of the air gap, each shell including at least two segments, and each segment being in the form of a continuous ring.

24. A rotary transformer system in accordance with claim 23, wherein the segments of each shell are electrically connected to one another.

25. A rotary transformer system in accordance with claim 13, wherein the shielding is of a predetermined thickness, and the air gap is less than one-half the predetermined thickness.

26. A rotary transformer system in accordance with claim 13, wherein the rotary transformer system forms a part of a CT scanner.

27. A rotary transformer system in accordance with claim 26, further including an X-ray tube arranged to rotate with the secondary transformer portion so as to receive power transferred between the primary transformer portion and the secondary transformer portion.