Insulating glazing unit for an opening leaf of a refrigerated enclosure

• US 7,870,704 B2
• Filed: 09/15/2005
• Issued: 01/18/2011
• Est. Priority Date: 05/26/2005
• Status: Active Grant

• Current Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Original Assignee: Saint-Gobain Glass France (Compagnie De Saint-Gobain)
• Inventors: Grussaute Ngheim, Helene, Watchi, Marie Isabelle, Riblier, Luc-Michel
• Primary Examiner(s): Chilcot, Jr.; Richard E
• Assistant Examiner(s): Painter; Branon C
• Application Number:
  US11/914,980
• Publication Number:
  US 20080164788A1
• Time in Patent Office: 1,951 Days
• Field of Search: 527/861, 527/861.1, 527/861.3
• US Class Current: 52/786.1
• CPC Class Codes: A47F 3/0434 Glass or transparent panels
• CPC Class Codes: E06B 3/677 Evacuating or filling the gap between the panes ; Equilibration of inside and outside pressure; Preventing condensation in the gap between the panes by means of spacing elements E06B3/663; Cleaning the gap between the panes
• CPC Class Codes: Y10T 428/13 Hollow or container type article [e.g., tube, vase, etc.]
• CPC Class Codes: Y10T 428/1321 Polymer or resin containing [i.e., natural or synthetic]

Abstract

The invention concerns an insulating glazing wherein the gap between the substrates is filled with at least one rare gas such as argon, krypton or xenon, the inter-layer sheet (50) has a thermal conductivity less than 1 W/m.K, preferably less than 0.3 W/m.K, a low-emissive coating being deposited on at least part of one of the substrates, an anti-frost coating being deposited on part of at least the outer surface of one substrate, the glazing being free of heating element, the glazing having a thermal conductivity coefficient U less than 1.2 W/m.K with a gas filling of at least 85%, and having a light transmission of at least 67% and a light reflection less than 18%.

Claims

1. An insulating glazing unit constructed and arranged for use in a leaf of a refrigerated enclosure, the glazing unit comprising:

at least first and second glass substrates, the first glass substrate having a first external face and a second face, the second glass substrate having a third face and fourth external face, the glazing unit is constructed such that when installed in a leaf and the leaf is in a closed position the first external face is exposed to an external environment and the fourth external face is in contact with an environment inside a refrigerated enclosure;

at least one spacer of low thermal conductivity retaining the first and second glass substrates spaced apart, the spacer having a thermal conductivity of less than 1 W/m.K;

a low-E (low-emissivity) coating at least partly on a face of at least one of the glass substrates having an emissivity not exceeding 0.3; and

an anti-frost coating on at least part of the fourth external face, which avoids formation of fogging or frosting on the fourth external face when the glazing unit is used on a refrigerated enclosure and opened to take merchandise out of the enclosure or for restocking the enclosure so that the merchandise can be easily seen through the glazing unit, wherein,

an airspace defined between the first and second substrates is filled with at least one rare gas;

the glazing unit contains no heating element;

the glazing unit has a thermal conductivity coefficient U of less than 1.2 W/m².K with a gas filling of at least 85%; and

the glazing unit has a light transmission of at least 75% and a light reflection of less than 18%.

2. The glazing unit according to claim 1, wherein the spacer has a thermal conductivity of less than 0.3 W/m.K.

3. The glazing unit according to claim 1, wherein the glazing unit has a thermal conductivity coefficient U of less than 1.15 W/m².K.

4. The glazing unit according to claim 1, wherein the gas comprises at least one selected from the group consisting of argon, krypton and xenon.

5. The glazing unit according to claim 4, further comprising a low-E coating on at least one of the second face, the third face, or the fourth face.

6. The glazing unit according to claim 1, further comprising an antireflection coating on at least one face of the glass substrates.

7. The glazing unit according to claim 6, further comprising an antireflection coating on at least one of the first external face and the third face.

8. The glazing unit according to claim 1, wherein the thickness of the glass substrates is 3 or 4 mm, the thickness of the airspace is at least 8 mm, the low-E coating is present on at least the second face, the glazing unit having a thermal conductivity coefficient U of less than 1.15 W/m².K with a gas filling of at least 85%, and the glazing unit having a an external light reflection of less than 12%.

9. The glazing unit according to claim 8, wherein a second low-E coating is present on the third face.

10. The glazing unit according to claim 8, wherein the glazing unit has a thermal conductivity coefficient U of less than 1.05 W/m².K with a gas filling of at least 92%.

11. The glazing unit according to claim 8, wherein the airspace contains krypton gas.

12. The glazing unit according to claim 8, wherein the airspace contains xenon gas and has a thickness of 8 mm.

13. The glazing unit according to claim 8, further comprising an antireflection coating on at least one of the first external face and the third face, and the glazing unit has a light transmission of more than 80% and an external light reflection of less than 10%.

14. The glazing unit according to claim 1, wherein the glazing unit is constructed such that when the anti-frost coating is brought into contact with a temperature environment falling to at most −

30°

C. and then brought into contact with an atmosphere at a temperature of at least 0° and

having a residual humidity of at least 25%, no frost is formed for at least 12 seconds on the anti-frost coating.

15. The glazing unit according to claim 1, wherein the glazing unit is constructed such that when the anti-frost coating is brought into contact with a temperature environment falling to at most −

30°

C. and then brought into contact with an atmosphere at a temperature of between 10° and

35° and

having a residual humidity of at least 25%, no frost is formed for at least 12 seconds on the anti-frost coating.

16. The glazing unit according to claim 15, wherein no frost is formed for at least 1 minute.

17. The glazing unit according to claim 15, wherein no frost is formed for at least 2 minutes.

18. The glazing unit according to claim 15, wherein no frost is formed for at least 3 minutes.

19. The glazing unit according to claim 1, wherein the anti-frost coating comprises an antifreeze compound that lowers the crystallization temperature.

20. The glazing unit according to claim 19, wherein the antifreeze compound comprises at least one of a salt, an alcohol, or a hydrophilic polymer, copolymer, prepolymer or oligomer.

21. The glazing unit according to claim 20, wherein anti-frost coating contains one or more surfactants.

22. The glazing unit according to claim 19, wherein the antifreeze compound exhibits a hydrophobic character on at least part of its surface.

23. The glazing unit according to claim 19, wherein the antifreeze compound comprises at least one of KCl and NaCl.

24. The glazing unit according to claim 19, wherein the antifreeze compound is combined with at least one other compound so as to obtain a physical or chemical interaction that mechanically reinforces the anti-frost coating.

25. The glazing unit according to claim 24, wherein the antifreeze compound is polyvinylpyrrolidone which is combined with a polyurethane so as to create a physical interaction.

26. The glazing unit according to claim 24, wherein the antifreeze compound is a polyol which is combined with at least one isocyanate functional group so as to create a chemical interaction.

27. The glazing unit according to claim 1, wherein the spacer comprises a first sealing barrier having of a body comprising at least one styrene acrylonitrile (SAN) or polypropylene type thermoplastic, the thermoplastic being blended with reinforcement glass fibers, an aluminum or stainless steel metal foil which partly covers the body, and a second sealing barrier, which seals against liquids and vapors, and the second sealing barrier comprising a polysulfide.

28. The glazing unit according to claim 1, wherein the spacer comprises, over at least part of the periphery of the glazing unit, a substantially flat strip that is fastened to the edges of the glass substrates and comprises at least one of stainless steel, aluminum or plastic reinforced with reinforcement fibers, and comprising on a face on the opposite side from the airspace a metal coating providing a barrier that seals against vapor, gases and liquids.

29. The glazing unit according to claim 28, wherein the spacer has a linear buckling strength of at least 400 N/m.

30. The glazing unit according to claim 1, wherein at least one of the glass substrates is made of toughened glass.

31. An insulating triple glazing unit constructed and arranged to be used in a leaf of a refrigerated enclosure, the glazing unit comprising:

a first glass substrate having a first external face and a second face;

a second glass substrate having a third face and a fourth face;

a third glass substrate having a fifth face and a sixth external face, the glazing unit constructed such that when the glazing unit is mounted in a leaf and when the leaf is in a closed position the sixth external face is in contact with an inside of an insulated enclosure and the first external face is in contact with an external environment, the second glass substrate being disposed between the first and third glass substrates;

at least one spacer of low thermal conductivity retaining the substrates in separation from one another, a first airspace being defined between the first and second glass substrates and a second airspace being defined between the second the third glass substrates;

a low-E coating on at least one of the second face or fourth face of the glazing unit having an emissivity not exceeding 0.3;

at least one of the first and second airspaces being filled with at least one rare gas; and

an anti-frost coating being deposited on at least part of the sixth external face, which avoids formation of fogging or frosting on the sixth external face when the glazing unit is used on a refrigerated enclosure and opened to take merchandise out of the enclosure or for restocking the enclosure so that the merchandise can be easily seen through the glazing unit, wherein,

the thickness of the glass substrates being between 2 and 5 mm;

a thickness of each of the first and second air spaces being at least 4 mm;

the glazing unit having a thermal conductivity coefficient U of less than 1.1 W/m².K with a gas filling of at least 85%; and

the glazing unit having a light transmission of at least 75% and an external light reflection of less than 18%.

32. The triple glazing unit according to claim 31, wherein the glazing unit having a thermal conductivity coefficient U of less than 0.95 W/m².K.

33. The triple glazing unit according to claim 31, wherein the glazing unit having a thermal conductivity coefficient U of less than 0.80 W/m².K.

34. The triple glazing unit according to claim 31, further comprising a low-E coating on the second face and fourth face and the glazing unit has a thermal transfer coefficient U of less than 1.0 W/m².K.

35. The triple glazing unit according to claim 31, wherein the low-E coating is deposited on a face of the glazing unit which is associated with a thicker airspace.

36. The triple glazing unit according to claim 31, further comprising at least one antireflection coating on at least one of the faces of the glazing unit.

37. The triple glazing unit according to claim 36, wherein at least one antireflection coating is deposited on at least one of the first external face, the third face, or the fifth face.

38. The triple glazing unit according to claim 31, wherein at least one of the first and second airspaces has a thickness of 8 mm and the other airspace has a thickness of at least 10 mm, the gas in the first and second airspaces comprising argon.

39. The triple glazing unit according to claim 31, wherein at least one of the airspaces contains krypton and has a thickness of 8 mm and the other airspace contains air and has a thickness of at least 10 mm.

40. The glazing unit according to claim 31, wherein the glazing unit is constructed such that when the anti-frost coating is brought into contact with a temperature environment falling to at most −

30°

C. and then brought into contact with an atmosphere at a temperature of at least 0° and

having a residual humidity of at least 25%, no frost is formed for at least 12 seconds on the anti-frost coating.

41. The glazing unit according to claim 31, wherein the glazing unit is constructed such that when the anti-frost coating is brought into contact with a temperature environment falling to at most −

30°

C. and then brought into contact with an atmosphere at a temperature of between 10° and

35° and

having a residual humidity of at least 25%, no frost is formed for at least 12 seconds on the anti-frost coating.

42. The glazing unit according to claim 41, wherein no frost is formed for at least 1 minute.

43. The glazing unit according to claim 41, wherein no frost is formed for at least 2 minutes.

44. The glazing unit according to claim 41, wherein no frost is formed for at least 3 minutes.

45. The glazing unit according to claim 31, wherein the anti-frost coating comprises an antifreeze compound that lowers the crystallization temperature.

46. The glazing unit according to claim 45, wherein the antifreeze compound comprises at least one of a salt, an alcohol, or a hydrophilic polymer, copolymer, prepolymer or oligomer.

47. The glazing unit according to claim 46, wherein anti-frost coating contains one or more surfactants.

48. The glazing unit according to claim 45, wherein the antifreeze compound exhibits a hydrophobic character on at least part of its surface.

49. The glazing unit according to claim 45, wherein the antifreeze compound comprises at least one of KCl and NaCl.

50. The glazing unit according to claim 45, wherein the antifreeze compound is combined with at least one other compound so as to obtain a physical or chemical interaction that mechanically reinforces the anti-frost coating.

51. The glazing unit according to claim 50, wherein the antifreeze compound is polyvinylpyrrolidone which is combined with a polyurethane so as to create a physical interaction.

52. The glazing unit according to claim 50, wherein the antifreeze compound is a polyol which is combined with at least one isocyanate functional group so as to create a chemical interaction.

53. The glazing unit according to claim 31, wherein the spacer comprises a first sealing barrier having of a body comprising at least one styrene acrylonitrile (SAN) or polypropylene type thermoplastic, the thermoplastic being blended with reinforcement glass fibers, an aluminum or stainless steel metal foil which partly covers the body, and a second sealing barrier, which seals against liquids and vapors, and the second sealing barrier comprising a polysulfide.

54. The glazing unit according to claim 31, wherein the spacer comprises, over at least part of the periphery of the glazing unit, a substantially flat strip that is fastened to the edges of the glass substrates and comprises at least one of stainless steel, aluminum or plastic reinforced with reinforcement fibers, and comprising on a face on the opposite side from the airspace a metal coating providing a barrier that seals against vapor, gases and liquids.

55. The glazing unit according to claim 54, wherein the spacer has a linear buckling strength of at least 400 N/m.

56. The glazing unit according to claim 31, wherein at least one of the glass substrates is made of toughened glass.

57. A refrigerated enclosure having a leaf movably mounted to the enclosure, the leaf comprising an insulating glazing unit having:

at least first and second glass substrates, the first glass substrate having a first external face and a second face, the second glass substrate having a third face and fourth external face, the glazing unit is constructed such that when the leaf is in a closed position the first external face is exposed to an external environment and the fourth external face is in contact with an environment inside the refrigerated enclosure;

at least one spacer of low thermal conductivity retaining the first and second glass substrates spaced apart, the spacer having a thermal conductivity of less than 1 W/m.K;

a low-E (low-emissivity) coating at least partly on a face of at least one of the glass substrates having an emissivity not exceeding 0.3; and

an anti-frost coating on at least part of the fourth external face, which avoids formation of fogging or frosting on the fourth external face when the refrigerated enclosure is opened to take merchandise out of the enclosure or for restocking the enclosure so that the merchandise can be easily seen through the glazing unit, wherein,

an airspace defined between the first and second substrates is filled with at least one rare gas;

the glazing unit contains no heating element;

the glazing unit has a thermal conductivity coefficient U of less than 1.2 W/m².K with a gas filling of at least 85%; and

the glazing unit has a light transmission of at least 75% and a light reflection of less than 18%.

58. The refrigerated enclosure according to claim 57, wherein the leaf comprises a frame for supporting the glazing unit, said frame being formed from aluminum and having a thermal bridge break.

59. The refrigerated enclosure according to claim 58, wherein the leaf has an overall heat transfer coefficient U_W of less than 1.25 W/m².K for a gas filling of at least 92%.

60. The refrigerated enclosure according to claim 57, wherein the leaf comprises a frame for supporting the glazing unit, said frame being formed from polyvinyl chloride.

61. The refrigerated enclosure according to claim 60, wherein the leaf has an overall heat transfer coefficient U_W of less than 1.20 W/m².K for a gas filling of 92%.