Collapsible container

• US 7,870,970 B2
• Filed: 09/01/2005
• Issued: 01/18/2011
• Est. Priority Date: 09/01/2004
• Status: Expired due to Fees

• Current Assignee: Collapsible Containers Pty Limited
• Original Assignee: Collapsible Containers Pty Limited
• Inventors: Fisk, Frank Michael
• Primary Examiner(s): Stashick; Anthony
• Assistant Examiner(s): RUSH, KAREEN KAY
• Application Number:
  US11/661,411
• Publication Number:
  US 20080029510A1
• Time in Patent Office: 1,965 Days
• Field of Search: 220/6, 220/4.33, 220/4.29, 220/4.28, 220/23.83, 220/1.5, 220/23.86, 217/43.R, 217/47, 217/15, 217/36, 217/12.R
• US Class Current: 220/7
• CPC Class Codes: B65D 88/022 in multiple arrangement, e.g. stackable, nestable, connected or joined together side-by-side
• CPC Class Codes: B65D 88/121 ISO containers
• CPC Class Codes: B65D 88/524 and one or more side walls being foldable along an additional median line
• CPC Class Codes: B65D 90/0026 Corner fittings characterised by shape, configuration or number of openings
• CPC Class Codes: B65D 90/0086 rotating or wound around a horizontal axis
• CPC Class Codes: E05D 3/12 with two parallel pins and one arm
• CPC Class Codes: E05Y 2900/604 for large containers

Abstract

A collapsible container includes a base, a top, and opposed side covers arranged between the base and the top. The side covers have a lower section frame pivotally connected to the base and a top section frame pivotally connected to the top, and a central hinge arrangement configured so that the top section frame is pivotally movable relative to the lower section frame. The side covers can thus be selectively positioned between an erected position and a collapsed position. In the erected position, the container presents an interior space. End covers are arranged to be pivotally movable between an upright position for covering respective open ends, and a down position for allowing the side covers to be movable to the collapsed position.

Claims

1. A collapsible container comprising a base structure, a top structure, opposed side covers arranged between the base structure and the top structure, each of said side covers having a lower section frame pivotally connected to said base structure and a top section frame pivotally connected to said top structure, and a central hinge arrangement fixed to the top and lower section frames of each of said side covers so that the top section frame is pivotally movable relative to the lower section frame, whereby the side covers are selectively positionable between an erected position in which the top structure is remote from the base structure and a collapsed position in which the top structure is at or adjacent to the base structure, in the erected position the container presenting an interior space between the base and top structures and between opposed open ends of the container, and end covers arranged to be pivotally movable between an upright position for covering respective open ends and a down position for allowing the side covers to be movable to the collapsed position,

the central hinge arrangement being associated with central load distribution means arranged so that in the erected position load is distributed between the upper and lower section frames of each side cover, the central load distribution means including a central load transfer member having opposed ends, one end thereof being fixed to or integrally formed with one of said top and lower section frames, and the other end thereof being arranged to engage and be locked to the other of said top and lower section frames when the container is in the erected position, and a tensioning arrangement for tensioning the side covers in the erected position;

the tensioning arrangement including first tensioning means having one or more paired tensioning elements configured to move into a position where they engage each other when the side covers are being moved into the erected position to thereby tension each side cover in a substantially vertical direction traversing each side cover.

2. The container according to claim 1 wherein the first tensioning means is arranged to tension the side covers in a substantially horizontal direction along the side covers.

3. The container according to claim 1 wherein the first tensioning means has one or more paired central tensioning elements arranged on each of said side covers to tension each said side cover in said substantially vertical direction, the one or more paired central tensioning elements are respectively fixed to the top and lower section frames and are configured to move into a position to engage each other to thereby tension said each side cover when said side covers are in the erected position.

4. The container according to claim 3 wherein said one or more paired tensioning elements comprise one or more paired upper tensioning elements and one or more paired lower tensioning elements for each said side cover, the one or more paired upper tensioning elements being respectively fixed to the top section frame and the top structure, and being configured to engage each other to thereby tension said each side cover, the one or more paired lower tensioning elements being respectively fixed to the lower section frame and the base structure, and being configured to engage each other to thereby tension said each side cover.

5. The container according to claim 4 wherein said first tensioning means having sets of said paired tensioning elements spacedly arranged along each side cover, and each set including one pair of the central tensioning elements and one pair of the upper and/or lower tensioning elements.

6. The container according to claim 4 wherein the paired central tensioning elements are arranged so that the tension on each side cover is variably adjustable.

7. The container according to claim 3 wherein one of said paired central tensioning elements is a projection, and the other of said paired central tensioning elements is rotatable and has a recess with a cam surface configured to engage the projection when it is in the recess, the cam surface being shaped to vary said tension when said other of said paired central tensioning elements is rotated.

8. The container according to claim 4 wherein one of said paired lower and/or the upper tensioning elements is a projection, and the other of said paired lower and/or the upper paired tensioning elements is rotatable and has a recess with a cam surface configured to engage the projection when it is in the recess, the cam surface being shaped to vary said tension when said other of said paired central tensioning elements is rotated.

9. The container according to claim 7 wherein the projection is in the form of a pin or a hook.

10. The container according to claim 1 wherein the central hinge arrangement for each side cover includes at least one pair of a first central hinge element fixed to the top section frame and a second central hinge element fixed to the lower section frame, and a bridging member provided for the or each pair of the first and second hinge elements, the or each bridging member having compatible hinge elements at ends thereof and the compatible hinge elements are arranged to cooperate with respective paired first and second hinge elements for the top section frame to be pivotally movable relative to the lower section frame.

11. The container according to claim 10 wherein the central load distribution means being associated with the or each of said paired first and second hinge elements so as to distribute load between the top and lower section frames when the container is in the erected position.

12. The container according to claim 10 wherein the central load transfer member for the or each of said paired first and second hinge elements.

13. The container according to claim 12 wherein the central load transfer member is configured to extend between ends of a respectively side cover.

14. The container according to claim 12 wherein the tensioning arrangement being arranged to be selectively positionable to maintain the central load transfer member in engagement the other of said first and second top and lower section frames when the container is in the erected position.

15. The container according to claim 10 wherein the top section frame of each side cover having a load bar arranged to engage a clamping plate extending from the bridging member when the container is in the erected position.

16. The container according to claim 15 wherein the load bar is arranged to engage the central load transfer member while the container is in the erected position.

17. The container according to claim 1 wherein each side cover having one or more panels arranged to cover each of the top and lower section frames.

18. The container according to claim 17 wherein the one or more panels having a corrugated or wavy profile.

19. The container according to claim 1 wherein the top structure having a top skirting along each side thereof and the top skirting is arranged in pivotal connection with the top section frame.

20. The container according to claim 19 wherein further comprising at least one top hinge arranged to pivotally connect the top skirting with the top section frame.

21. The container according to claim 20 wherein further comprising top load distribution means arranged in association with the at least one top hinge to distribute load between the top skirt and the top section frame.

22. The container according to claim 21 wherein the top load distribution means having one or more top load bearing bars associated with the or each said at least one top hinge.

23. The container according to claim 22 wherein the tensioning arrangement is arranged to lock one or more of the one or more top load bearing bars in position.

24. The container according to claim 20 wherein the top section frame having at least one upper gusset and the at least one top hinge having a first top hinge element fixed to respective upper gusset and a compatible second top hinge element fixed to the top skirting.

25. The container according to claim 1 wherein the base structure having a base skirting along each side thereof and the base skirting is arranged in pivotal connection with the lower section frame.

26. The container according to claim 25 wherein further comprising at least one lower hinge arranged to pivotally connect the base skirting with the lower section frame.

27. The container according to claim 26 wherein further comprising base load distribution means arranged in association with the at least one lower hinge to distribute load between the base skirt and the lower section frame.

28. The container according to claim 27 wherein the base load distribution means having one or more lower load bearing bars associated with the or each said at least one lower hinge.

29. The container according to claim 28 wherein the tensioning arrangement is arranged to lock one or more of the one or more lower load bearing bars in position.

30. The container according to claim 26 wherein the lower section frame having at least one lower gusset and the at least one lower hinge having a first lower hinge element fixed to respective lower gusset and a compatible second lower hinge element fixed to the base skirting.

31. The container according to claim 1 wherein the central hinge arrangement includes a plurality of paired first and second hinge elements, and the container includes a number of top hinges and a like number lower hinges arranged in substantial alignment with corresponding paired first and second hinge elements.

32. The container according to claim 1 wherein each side cover includes a sealing arrangement having top sealing means for sealing between the top structure and the top section frame, and lower sealing means for sealing between the base structure and the lower section frame.

33. The container according to claim 32 wherein the central hinge arrangement also having central sealing means for sealing between the top and lower section frames.

34. The container claim 25 wherein the base structure having pockets configured to receive forks of a lifting device.

35. The container according to claim 34 wherein each said pockets are formed of a hollow tubular member extending between the base skirtings.

36. The container according to claim 35 wherein the base structure includes reinforcement means fixed to the base skirtings and arranged to reinforce structural strength of the hollow tubular members.

37. The container according to claim 25 wherein the base structure has a number of spaced cross members with ends thereof fixed to the base skirtings and a floor supported by the base cross members.

38. The container according to claim 1 wherein the container having an open or closed top structure.

39. The container according to claim 38 wherein the closed top structure having a number of spaced cross members with ends thereof fixed to the top skirtings and a top cover supported by the top cross members.

40. The container claim 1 wherein further comprising base corner fittings and top corner fittings arranged respectively at corners of the base structure and the top structure.

41. The container according to claim 40 wherein each of the top and base corner fittings have at least one hole arranged to receive a container locking pin for locking to another container thereon or thereunder.

42. The container according to claim 1 wherein at least one of the end covers is biassed to move to its down position and/or upright position.

43. The container according to claim 1 wherein each said end covers having spaced posts with a cover member spanning the posts.

44. The container according to claim 43 wherein one or each said cover members are formed of openable door panels.

45. The container according to claim 43 wherein the tensioning arrangement further including second tensioning means arranged to tension each side cover in a substantially horizontal direction traversing the end covers.

46. The container according to claim 45 wherein the second tensioning means including one or more paired tensioning elements, one element of a paired tensioning elements being fixed to one of said posts and the other element of the paired tensioning elements being fixed to one of said side covers, and arranged to engage with each other when the end covers are in the upright position, whereby the side covers are in tension.

47. The container according to claim 46 wherein each tensioning element on the posts having a cam surface arranged to be positionable to engage the other element on the side cover in the engaged position.

48. The container according to claim 47 wherein the paired tensioning elements are configured to be adjustable for varying tension on the side walls.

49. The container according to claim 46 wherein each post including a flange formed with said one tensioning elements, and each said side cover including end flanges formed with said other tensioning elements of the paired tensioning elements.

50. The container according to claim 49 wherein said one tensioning element(s) is configured as an aperture(s) and said other tensioning element(s) is configured as a hook(s) arranged to fit in the corresponding aperture(s) when the end covers are in the upright position.

51. The container according to claim 45 wherein each of the posts having a lower end and an upper end, the second tensioning means including a load bearing plate arranged at the lower end of each post and a positioning element arranged at the upper end of each post, the load bearing plates of the posts being configured to engage with corresponding side covers when the end covers are in the upright position, and the positioning elements of the posts being configured to engage with complimentary positioning elements on the top structure when the end covers are in the upright position, the load bearing plates and the positioning elements being arranged to place the side covers in tension in a vertical direction.

52. The container according claim 1 wherein the top structure is configured with a slight bow when the side covers are in the collapsed position, and the tensioning arrangement is arranged to cause the top structure to be substantially level when the side covers are under tension in the erected position.

53. The container according to claim 1 wherein each end cover having spaced posts which are configured with a slight bow when in the down position, and the tensioning arrangement is arranged to cause the posts to be substantially straight when they are under tension in the upright position.