Faucet spray head with volume control

• US 7,871,020 B2
• Filed: 01/26/2007
• Issued: 01/18/2011
• Est. Priority Date: 01/26/2006
• Status: Active Grant

• Current Assignee: Delta Faucet Company (Masco Corporation)
• Original Assignee: Masco Corporation Of Indiana (Masco Corporation)
• Inventors: Brown, Derek Allen, Nelson, Alfred Charles
• Primary Examiner(s): Tran; Len
• Assistant Examiner(s): REIS, RYAN ALEXANDER
• Application Number:
  US11/698,666
• Publication Number:
  US 20070170284A1
• Time in Patent Office: 1,453 Days
• Field of Search: 239/443, 239/445, 239/449, 239/561, 239/562, 239/581.1, 239/581.2, 239/588, 137/801, 467/8
• US Class Current: 239/445
• CPC Class Codes: A62C 31/03 adjustable, e.g. from spray to jet or vice versa
• CPC Class Codes: E03C 1/0404 Constructional or functional features of the spout
• CPC Class Codes: E03C 2001/0415 having an extendable water outlet
• CPC Class Codes: Y10T 137/9464 Faucets and spouts

Abstract

A faucet spray head having a volume control mechanism allowing the user to adjust the flow of water through the spray head from a full-spray to full-stream and to a paused flow and flow levels therebetween. The volume control mechanism illustratively includes a spring-activated safety mechanism that prevents the user from inadvertently leaving the faucet head in an off position, thereby preventing the mixing or backing up of hot water into the cold water supply.

Claims

1. A faucet comprising:

a delivery spout including an outlet; and

a pull-out spray head fluidly coupled to a flexible water conduit extending through the delivery spout, and removably coupled to the outlet of the delivery spout, the spray head including

a valve housing having an inlet, an outlet, and a compartment positioned intermediate, and in fluid communication with, the inlet and the outlet,

a volume control movably supported within the compartment for providing continuous variable adjustment of fluid flow rate between the inlet and the outlet from a low flow to a high flow, the volume control configured to be set and maintained in a first position relative to the valve housing to provide the low flow, in a second position relative to the valve housing to provide the high flow, and in a plurality of positions intermediate the first position and the second position to provide fluid flow rates intermediate the low flow and the high flow,

the volume control including a rotatable valve member having at least one opening in fluid communication with the inlet and in selective communication with the outlet,

the valve member including a rotatable valve plate having at least one opening,

the outlet including a first outlet and a second outlet spaced from the first outlet,

wherein rotation of the valve plate such that the at least one opening is in fluid communication with the first outlet defines a stream mode of operation, and

rotation of the valve plate such that the at least one opening is in fluid communication with the second outlet defines a spray mode of operation.

2. The faucet of claim 1, wherein the volume control is further configured to provide a stream mode of operation and a spray mode of operation.

3. The faucet of claim 1, wherein the volume control includes a rotatable knob operably coupled to the valve member.

4. The faucet of claim 1, further comprising a stop member operably coupled to the valve member and defining upper and lower limits for rotation of the valve member.

5. The faucet of claim 1, wherein the volume control is movable to a momentary off position for preventing fluid flow from the inlet to the outlet.

6. The faucet of claim 5, further comprising a biasing member operably coupled to the volume control and configured to bias the volume control away from the momentary off position.

7. The faucet of claim 6, wherein the biasing member comprises a spring.

8. The faucet of claim 1, further comprising a valve positioned upstream from the spray head and configured to control water flow to the volume control.

9. A spray head for use with a faucet, the spray head comprising:

a housing including an inlet, a first outlet, and a second outlet, wherein fluid flow through the first outlet defines a first mode of operation, and fluid flow through the second outlet defines a second mode of operation;

a control interface supported by the housing, wherein the same actuating movement of the control interface simultaneously selects at least one of the first mode of operation through the first outlet and the second mode of operation through the second outlet, and the rate of fluid flow from a low flow to a high flow through at least one of the first and second outlets in the selected mode of operation;

a valve member operably coupled to the control interface and supported within the housing, the valve member including at least one opening in fluid communication with the inlet and in selective communication with the first and second outlets; and

wherein rotation of the valve member to a first angular position causes the at least one opening to be in fluid communication with the first outlet for defining the first mode of operation, rotation of the valve member to a second angular position beyond the first angular position causes the at least one opening to be in fluid communication with the second outlet for defining the second mode of operation, and the rate of fluid flow varies as the valve member is rotated from the first angular position to the second angular position.

10. The spray head of claim 9, wherein actuation of the control interface provides for continuous variable adjustment of fluid flow rate from the low flow to the high flow.

11. The spray head of claim 9, wherein the control interface includes a rotatable knob operably coupled to the valve member.

12. The spray head of claim 9, further comprising a stop member operably coupled to the valve member and defining upper and lower limits for rotation of the valve member.

13. The spray head of claim 9, wherein the housing is removably coupled to a delivery spout of a faucet.

14. The spray head of claim 9, wherein a valve is positioned upstream from the housing and is configured to control the flow of fluid to the inlet.

15. The spray head of claim 9, wherein the first mode of operation comprises a spray mode, and the second mode of operation comprises a stream mode.

23. The spray head of claim 9, wherein rotation of the valve member to a third angular position beyond the second angular position causes the first and second outlets to be blocked from fluid communication with the at least one outlet of the valve member such that the valve member is in an off mode of operation.

24. The spray head of claim 23, further comprising a biasing member operably coupled to the valve member and configured to bias the valve member away from the third angular position toward the second angular position.

25. The spray head of claim 11, wherein the knob rotates about an axis extending substantially perpendicular to a longitudinal axis of the housing.

16. A spray head for use with a faucet, the spray head comprising:

a housing including an inlet, a first outlet, a second outlet, and a compartment in fluid communication with the inlet and the first and second outlets, wherein fluid flow through the first outlet defines a spray mode of operation, and fluid flow through the second outlet defines a stream mode of operation;

a valve member movably supported within the compartment upstream from the first and second outlets, the valve member including a rotatable valve plate having at least one opening alignable with the first outlet in a first angular position and alignable with the second outlet in a second angular position, such that rotation of the valve plate intermediate the first and second angular positions further controls the flow rate of fluid from the inlet to at least one of the first and second outlets; and

a user interface operably coupled to the valve member and supported for rotation relative to the housing, wherein rotation of the user interface causes rotation of the valve plate to adjust the flow rate of fluid supplied to the first outlet in the spray mode of operation and to the second outlet in the stream mode of operation.

17. The spray head of claim 16, wherein the user interface includes a rotatable knob operably coupled to the valve member.

18. The spray head of claim 16, further comprising a stop member operably coupled to the valve member and defining upper and lower limits for rotation of the valve member.

19. The spray head of claim 16, wherein the valve member is rotatable to a momentary off position for preventing fluid flow from the inlet to either of the first and the second outlets.

20. The spray head of claim 19, further comprising a biasing member operably coupled to the volume control and configured to bias the volume control away from the momentary off position.

26. The spray head of claim 17, wherein the knob rotates about an axis extending substantially perpendicular to a longitudinal axis of the housing.

21. A spray head for use with a faucet, the spray head comprising:

a housing including an inlet, a first outlet, a second outlet, and a compartment in fluid communication with the inlet and the first and second outlets;

a first valve seat operably coupled to the first outlet;

a second valve seat operably coupled to the second outlet;

a valve plate positioned upstream of the first and second outlets of the housing, the valve plate configured to sealingly engage the first and second valve seats and rotatably supported within the compartment, the valve plate including at least one opening in fluid communication with the inlet and in selective fluid communication with the first and second outlets based upon the rotational position of the valve member;

a rotatable stem operably coupled to the valve plate and extending in a direction outwardly from the housing;

a rotatable knob operably coupled to the stem; and

a spray face fluidly coupled to the housing and including a stream outlet in fluid communication with the second outlet of the housing and a plurality of spray outlets in fluid communication with the first outlet of the housing and surrounding the stream outlet, wherein a spray mode of operation is defined when the valve plate is rotated to a first angular position such that the at least one opening is in fluid communication with the first outlet of the housing and a stream mode of operation is defined when the valve plate is rotated to a second angular position such that the at least one opening is in fluid communication with the second outlet of the housing.

27. The spray head of claim 21, wherein rotation of the valve plate to a third angular position beyond the second angular position causes the first and second outlets to be blocked from fluid communication with the at least one outlet of the valve plate such that the valve plate is in an off mode of operation.

28. The spray head of claim 27, further comprising a biasing member operably coupled to the valve plate and configured to bias the valve plate away from the third angular position toward the second angular position.

29. The faucet of claim 21, wherein the knob rotates about an axis extending substantially perpendicular to a longitudinal axis of the valve housing.

22. A faucet comprising:

a delivery spout including an outlet; and

a pull-out spray head fluidly coupled to a flexible water conduit extending through the delivery spout, and removably coupled to the outlet of the delivery spout, the spray head including

a valve housing having an inlet, an outlet, and a compartment positioned intermediate, and in fluid communication with, the inlet and the outlet,

a volume control movably supported within the compartment for providing continuous variable adjustment of fluid flow rate between the inlet and the outlet from a low flow to a high flow, the volume control configured to be set and maintained in a first position relative to the valve housing to provide the low flow, in a second position relative to the valve housing to provide the high flow, and in a plurality of positions intermediate the first position and the second position to provide fluid flow rates intermediate the low flow and the high flow,

the volume control including a rotatable valve member including at least one opening in fluid communication with the inlet and in selective communication with the outlet, and a rotatable knob operably coupled to the valve member, and

wherein the knob rotates about an axis extending substantially perpendicular to a longitudinal axis of the valve housing.

30. The faucet of claim 22, wherein the volume control is further configured to provide a stream mode of operation and a spray mode of operation.

31. The faucet of claim 22, further comprising a stop member operably coupled to the valve member and defining upper and lower limits for rotation of the valve member.

32. The faucet of claim 22, wherein the volume control is movable to a momentary off position for preventing fluid flow from the inlet to the outlet.

33. The faucet of claim 32 further comprising a biasing member operably coupled to the volume control and configured to bias the volume control away from the momentary off position.

34. The faucet of claim 33, wherein the biasing member comprises a spring.

35. The faucet of claim 22, further comprising a valve positioned upstream from the spray head and configured to control water flow to the volume control.