Panel

• US 7,871,131 B2
• Filed: 01/15/2009
• Issued: 01/18/2011
• Est. Priority Date: 01/15/2009
• Status: Expired due to Fees

• Current Assignee: DLR Design, LLC
• Original Assignee: David L. Rowland, Erwin W. Rowland
• Inventors: Rowland, David L., Rowland, Erwin W.
• Primary Examiner(s): MCPARTLIN, SARAH BURNHAM
• Application Number:
  US12/354,419
• Publication Number:
  US 20100176646A1
• Time in Patent Office: 733 Days
• Field of Search: 297/452.38, 297/452.56, 297/230.11
• US Class Current: 297/452.26
• CPC Class Codes: A47C 31/02 Upholstery attaching means quilting, quilting means, fastening, fixing or finishing upholstery B68G7/00
• CPC Class Codes: A47C 5/06 Special adaptation of seat upholstery or fabric for attachment to tubular chairs
• CPC Class Codes: A47C 7/282 with mesh-like supports, e.g. elastomeric membranes

Abstract

A panel having particular utility in a chair or other apparatus for receiving an occupant in a seated position includes an envelope of resilient material having at least one small opening for receiving a substantially rigid and U-shaped envelope support frame. The envelope support frame is inserted into the envelope through the opening and positioned inside the envelope to tension the resilient material of the envelope in one or more tension zones. A rear support frame bar is then inserted into the opening and connected to the envelope support frame. The small opening may then be sewn closed, knitted, or heat sealed. The width of each tension zone when the envelope is in its relaxed state is different than the width of each immediately adjacent tension zone.

Claims

1. A panel comprising:

an envelope of resilient material;

an envelope support frame being substantially rigid and having a U-shape, and

a bar being connectable to said envelope support frame,

said envelope having at least one passageway to an interior of said envelope, said passageway sized so as to receive only a diameter of said envelope support frame, said envelope support frame being positioned inside said envelope through said passageway and when positioned inside said envelope tensioning the resilient material of said envelope in a plurality of contiguous tension zones wherein each tension zone is stretched to a predetermined tautness that is different than the tautness of each immediately adjacent tension zone;

said bar being positioned inside said envelope through said passageway and being connected to said envelope support frame, the tension created by said envelope support frame on said envelope being effective for maintaining said bar in the connected state;

said passageway when sealed enclosing said envelope support frame and said bar completely within said envelope.

2. A panel according to claim 1, each end of said bar having a right angle projection relative to centerline of said bar, said right angle projections being substantially parallel to one another and facing in a common direction relative to the centerline of said bar.

3. A panel according to claim 1 wherein said envelope of resilient material is tensioned in a common direction within each of the tension zones.

4. A panel according to claim 1 wherein the tension in a first tension zone is about 65 pounds per inch and the tension in a second tension zone is about 10 pounds per inch or less.

5. A panel according to claim 1 wherein the tension in a first tension zone is about 65 pounds per inch and the tension in a second tension zone is about 35 pounds per inch or less.

6. A panel according to claim 1 wherein the width of each tension zone when the envelope is in a relaxed state is different than the width of each immediately adjacent tension zone.

7. A panel according to claim 1, further comprising a chair frame attached to said envelope support frame.

8. A panel according to claim 1 further comprising said envelope including a first layer of the resilient material in opposed relation to a second layer of resilient material, said second layer of resilient material providing overload support when loading on the first layer of resilient material causes said first layer of resilient material to contact the second layer of resilient material.

9. A panel according to claim 1 further comprising said plurality of contiguous tension zones being substantially parallel tension zones.

10. A panel according to claim 1 further comprising said envelope support frame being a single piece frame.