Endoscopic ultrasonic surgical aspirator for use in fluid filled cavities

• US 7,871,392 B2
• Filed: 01/12/2006
• Issued: 01/18/2011
• Est. Priority Date: 01/12/2006
• Status: Active Grant

• Current Assignee: Integra Lifesciences Corporation (Integra LifeSciences Holdings Corporation)
• Original Assignee: Integra Lifesciences Corporation (Integra LifeSciences Holdings Corporation)
• Inventors: Sartor, Joe D.
• Primary Examiner(s): Sirmons; Kevin C
• Assistant Examiner(s): Mehta; Bhisma
• Application Number:
  US11/330,626
• Publication Number:
  US 20070162050A1
• Time in Patent Office: 1,832 Days
• Field of Search: 604 19- 22, 604/27, 604/35, 604/43
• US Class Current: 604/22
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/32007 with suction or vacuum means
• CPC Class Codes: A61B 2017/320084 Irrigation sleeves
• CPC Class Codes: A61B 2090/373 using light, e.g. by using optical scanners

Abstract

An ultrasonic horn assembly is configured so that irrigating fluid can be supplied only to a vibrating tip portion of the ultrasonic horn and so that suction aspiration can occur through a portion of the ultrasonic horn not in contact with the irrigating fluid. Controllers supplying irrigation fluid during a surgical procedure and controlling suction aspiration via monitoring of fluid level in the patient cavity are operatively coupled one to another to coordinate control of the fluid level in the patient cavity. Circuitry controlling power, frequency and amplitude of the tip of the ultrasonic horn occurring as a result of operation of a source of ultrasonic signal generating power controls either or both the supply of irrigation fluid and the suction aspiration so as to minimize damping of vibration of the tip of the ultrasonic horn. An optical viewing element is provided to view the tip of the ultrasonic horn.

Claims

1. An ultrasonic horn assembly comprising:

a flue having a distal end;

a housing disposed within the flue, the housing having a distal end;

an elongated member operatively disposed within the housing, the elongated member having a distal end which has a vibrating tip portion protruding distally beyond the distal end of the housing and protruding distally beyond the distal end of the flue, the elongated member also having an internal channel extending through the elongated member including the vibrating tip portion, the channel being configured for aspiration;

an optical viewing element operatively located within the flue and configured to view at least the vibrating tip portion;

wherein the housing includes an inside surface that is larger than a diameter of the elongated member thereby creating a first internal space between the elongated member and the housing;

wherein the flue has an inside surface that is larger than the housing thereby creating a second internal space separate from the first internal space and which is formed between the housing and the flue, the second internal space being open at the distal end of the flue, the flue being adapted such that irrigation fluid applied to the second internal space flows out the distal end of the flue over the vibrating tip portion of the elongated member; and

a seal disposed between the housing and the elongated member at a position proximal to the vibrating tip portion, the seal configured to inhibit fluids entering into the first internal space from the distal end of the flue and to inhibit fluids exiting the first internal space at the distal end of the housing to reach the vibrating tip portion;

wherein the internal channel of the elongated member includes an aperture located at a position on the elongated member that is proximal to the seal.

2. The ultrasonic horn assembly of claim 1, further comprising:

an adapter having, a proximal end and a distal end, the proximal end of the adapter being configured to connect to an ultrasonic resonator;

wherein the elongated member has a proximal end, the distal end of the adapter being joined to the proximal end of the elongated member; and

wherein the internal channel of the elongated member is formed within the adapter and the elongated member, the internal channel being in fluidic communication with the aperture and the aperture configured to provide aspiration, the aperture being formed on an outer surface of the elongated member.

3. The ultrasonic horn assembly of claim 2, wherein the proximal end of the adapter includes a connecting portion for coupling with at least one of the elongated member and the ultrasonic resonator, and wherein the housing encloses the elongated member, the adapter, and the ultrasonic resonator.

4. The ultrasonic horn assembly of claim 1, further comprising:

a supply of irrigation fluid fluidically coupled to the elongated member so as to supply irrigation fluid to the elongated member; and

a source of suction aspiration fluidically coupled to the internal channel of the elongated member.

5. The ultrasonic horn assembly of claim 4, wherein the supply of irrigation fluid is fluidically coupled to the second internal space formed between the flue and the housing, and to a space between the flue and the distal end of the elongated member.

6. The ultrasonic horn assembly of claim 4, further comprising:

a controller that controls the supply of irrigation fluid via monitoring of fluid level in a patient cavity during a surgical procedure; and

a controller that controls the level of suction aspiration applied by the source of suction aspiration via monitoring of fluid level in the patient cavity during the surgical procedure.

7. The ultrasonic horn assembly of claim 6, wherein the controller that controls the supply of irrigation fluid via monitoring of fluid level in a patient cavity during a surgical procedure and the controller that controls the level of suction aspiration applied by the source of suction aspiration via monitoring of fluid level in the patient cavity during the surgical procedure are operatively coupled one to another to coordinate control of the fluid level in the patient cavity.

8. The ultrasonic horn assembly of claim 1, further comprising:

a source of ultrasonic signal generating power operatively coupled to the elongated member; and

circuitry controlling at least one of power, frequency and amplitude of the tip portion of the elongated member occurring as a result of operation of the source of ultrasonic signal generating power.

9. The ultrasonic horn assembly of claim 8, wherein the circuitry controlling at least one of power, frequency and amplitude of the tip portion of the elongated member occurring as a result of operation of the source of ultrasonic signal generating power controls at least one of the supply of irrigation fluid and the suction aspiration so as to minimize damping of vibration of the tip portion.

10. The ultrasonic horn assembly of claim 1, wherein the optical viewing element is disposed to enable viewing the vibrating tip portion of the ultrasonic horn.

11. The ultrasonic horn assembly of claim 10, wherein the optical viewing element is disposed within a channel member formed in the flue and extends to a distal end portion of the flue such that the optical viewing element is capable of viewing, through a viewing angle, the tip portion.

12. The ultrasonic horn assembly of claim 1, further comprising a controller for varying a position of the optical viewing element.

13. An ultrasonic horn assembly comprising:

a flue;

an adapter having a proximal end and a distal end, the proximal end of the adapter being configured to connect to an ultrasonic resonator;

an ultrasonic horn operatively disposed within the flue, the ultrasonic horn being configured to supply irrigating fluid only to a vibrating tip portion of the ultrasonic horn and to aspirate through a portion of the ultrasonic horn located proximally of the vibrating tip portion;

an elongated member having an outer surface, a proximal end and a distal end, the distal end of the adapter being joined to the proximal end of the elongated member;

an internal channel formed within the adapter and the elongated member, the internal channel extending from the proximal end of the elongated member to the distal end of the elongated member, the internal channel having a first aperture at a distal end thereof, the distal end of the elongated member being the vibrating tip portion of the ultrasonic horn, the elongated member having a second aperture formed in the outer surface thereof and being in fluidic communication with the internal channel;

an optical viewing element operatively connected to the flue and configured to view at least the vibrating tip portion of the ultrasonic horn; and

a housing having an inside surface and an outside surface, the inside surface of the housing at least partially encasing the elongated member, wherein a first internal space is defined between the housing and the elongated member;

wherein the flue at least partially encases the housing, the flue having an inside surface and an outside surface, the inside surface of the flue at least partially encasing the distal end of the elongated member, a second internal space is defined between the flue and the housing and between the flue and the distal end of the elongated member, the first internal space fluidically communicating with the second internal space via a passage formed in the housing, and the first internal space fluidically communicating with the internal channel formed within the elongated member via the second aperture formed in the elongated member.

14. The ultrasonic horn assembly of claim 13, further comprising a seal for inhibiting fluidic communication between the first internal space and the second internal space.

15. The ultrasonic horn assembly of claim 14, further comprising:

a supply of irrigation fluid fluidically coupled to the ultrasonic horn so as to supply irrigation fluid only to the vibrating tip portion of the ultrasonic horn; and

a source of suction aspiration fluidically coupled to the internal channel of the ultrasonic horn, only at a location proximal of the vibrating tip portion.

16. The ultrasonic horn assembly of claim 15, wherein

the supply of irrigation fluid is fluidically coupled to the second internal space formed between the flue and the housing, and to a space between the flue and the distal end portion of the elongated member;

and

the source of suction aspiration is fluidically coupled to the internal channel formed within the adapter and the elongated member of the ultrasonic horn.

17. The ultrasonic horn assembly of claim 16, further comprising:

a controller that controls the supply of irrigation fluid via monitoring of fluid level in a patient cavity during a surgical procedure; and

a controller that controls the suction aspiration applied by the source of suction aspiration via monitoring of fluid level in the patient cavity during the surgical procedure.

18. The ultrasonic horn assembly of claim 17, wherein the controller that controls the supply of irrigation fluid via monitoring of fluid level in a patient cavity during a surgical procedure and the controller that controls the suction aspiration applied by the source of suction aspiration via monitoring of fluid level in the patient cavity during the surgical procedure are operatively coupled one to another to coordinate control of the fluid level in the patient cavity.

19. The ultrasonic horn assembly of claim 15, further comprising:

a source of ultrasonic signal generating power operatively coupled to the elongated member; and

circuitry controlling the source of ultrasonic signal generating power to thereby control at least one of power, frequency and amplitude of the vibrating tip portion of the ultrasonic horn as a result of operation of the source of ultrasonic signal generating power.

20. The ultrasonic horn assembly of claim 19, wherein the circuitry controlling the source of ultrasonic signal generating power to thereby control at least one of power, frequency and amplitude of the tip portion of the ultrasonic horn occurring as a result of operation of the source of ultrasonic signal generating power controls at least one of the supply of irrigation fluid and the suction aspiration so as to minimize damping of vibration of the tip portion of the ultrasonic horn.

21. The ultrasonic horn assembly of claim 13, wherein the proximal end of the adapter includes a connecting portion for coupling with at least one of the ultrasonic horn and an ultrasonic resonator, and wherein the housing encloses the elongated member, the adapter, and the ultrasonic resonator.

22. The ultrasonic horn assembly of claim 13, further comprising:

a supply of irrigation fluid fluidically coupled to the ultrasonic horn so as to supply irrigation fluid only to the vibrating tip portion of the ultrasonic horn; and

a source of suction aspiration fluidically coupled to the internal channel, only at a location proximal of the vibrating tip portion.

23. The ultrasonic horn assembly of claim 22, further comprising:

a source of ultrasonic signal generating power operatively coupled to the elongated member; and

circuitry controlling the source of ultrasonic signal generating power to thereby control at least one of power, frequency and amplitude of the vibrating tip portion of the ultrasonic horn as a result of operation of the source of ultrasonic signal generating power.

24. The ultrasonic horn assembly of claim 13, wherein the optical viewing element is disposed to enable viewing the vibrating tip portion of the ultrasonic horn.

25. The ultrasonic horn assembly of claim 24, wherein the optical viewing element is disposed within a channel member formed in the flue and extends to a distal end portion of the flue such that the optical viewing element is capable of viewing, through a viewing angle, the tip portion of the ultrasonic horn.

26. The ultrasonic horn assembly of claim 24, further comprising a controller for varying a position of the optical viewing element.