Multiple location load control system

• US 7,872,429 B2
• Filed: 04/21/2008
• Issued: 01/18/2011
• Est. Priority Date: 04/23/2007
• Status: Active Grant

• Current Assignee: Lutron Technology Company LLC
• Original Assignee: Lutron Electronics Company Incorporated (Lutron Electronics)
• Inventors: Baby, Cyril, Buck, Christopher, Carmen, Daniel F., Steiner, James P.
• Primary Examiner(s): Vu; David Hung
• Application Number:
  US12/106,614
• Publication Number:
  US 20080258650A1
• Time in Patent Office: 1,002 Days
• Field of Search: 315/291, 315/DIG.4, 315/224, 315/362, 315/360, 315/294, 315/295, 315/297, 315/299, 315/301, 315/302, 315/307, 315/308
• US Class Current: 315/295
• CPC Class Codes: H05B 39/041 the light-intensity of the source H05B39/08 takes precedence
• CPC Class Codes: H05B 39/044 continuously H05B39/042 takes precedence
• CPC Class Codes: H05B 47/165 following a pre-assigned programmed sequence; Logic control [LC]
• CPC Class Codes: H05B 47/175 by remote control
• CPC Class Codes: H05B 47/18 via data-bus transmission
• CPC Class Codes: H05B 47/185 via power line carrier transmission
• CPC Class Codes: Y02B 20/00 Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

A multiple location load control system comprises a main device and remote devices, which do not require neutral connections, but allow for visual and audible feedback at the main device and the remote devices. The main device and the remote devices are adapted to be coupled in series electrical connection between an AC power source and an electrical load, and to be further coupled together via an accessory wiring. The remote devices can be wired on the line side and the load side of the load control system, such that the main device is wired “in the middle” of the load control system. The main device is operable to enable a charging path to allow the remote devices to charge power supplies through the accessory wiring during a first time period of a half-cycle of the AC power source. The main device and the remote devices are operable to communicate with each other via the accessory wiring during a second time period of the half-cycle.

Claims

1. A multiple location load control system for controlling an amount of power delivered to an electrical load from an AC power source, the system comprising:

a main load control device adapted to be coupled in series electrical connection between the AC power source and the electrical load for control of the amount of power delivered to the electrical load, the main load control device operable to conduct a load current from the AC power source to the electrical load; and

a remote load control device adapted to be coupled in series electrical connection with the main load control device between the AC power source and the electrical load, such that the remote load control device is operable to conduct the load current from the AC power source to the electrical load, the remote load control device adapted to be further coupled to the main load control device through an accessory wiring, the remote load control device comprising a power supply;

wherein the main load control device is operable to enable a charging path to allow the power supply of the remote load control device to charge through the accessory wiring during a first time period of a half-cycle of the AC power source, the main load control device and the remote load control device operable to communicate with each other via the accessory wiring during a second time period of the half-cycle.

2. The load control system of claim 1, wherein the main load control device generates a supply voltage and provides the supply voltage on the accessory wiring to allow the remote load control device to charge the power supply.

3. The load control system of claim 2, wherein the main load control device limits the current supplied to the remote load control device across the accessory wiring.

4. The load control system of claim 3, wherein the main load control device limits the current supplied to the remote load control device to a first current limit level during the first time period of the half-cycle and to a second current limit level during the second time period of the half-cycle.

5. The load control system of claim 1, wherein the main load control device and the remote load control device are operable to transmit and receive digital messages via the accessory wiring during the second time period of the half-cycle.

6. The load control system of claim 5, wherein the main load control device is characterized by an advanced programming feature, and the digital message comprises a command to adjust the advanced programming feature.

7. The load control system of claim 5, wherein the digital message comprises a command to control the amount of power delivered to the load.

8. The load control system of claim 5, wherein the digital message comprises amount of power presently being delivered to the load.

9. The load control system of claim 1, wherein the remote load control device further comprises a visual indicator for providing feedback to a user.

10. The load control system of claim 9, wherein the visual indicator is illuminated to display an amount of power presently being delivered to the electrical load.

11. The load control system of claim 1, wherein the remote load control device further comprises a wireless communication circuit adapted to be coupled to a wireless communication link.

12. The load control system of claim 11, wherein the remote load control device is operable to transmit a wireless signal representative of an amount of power presently being delivered to the electrical load via the wireless transmitter.

13. The load control system of claim 1, wherein the remote load control device further comprises an audible sound generator.

14. The load control system of claim 1, wherein the main load control device comprises an air-gap switch coupled such that the load current has a magnitude less than approximately 0.5 mA when the air-gap switch is opened.

15. The load control system of claim 1, wherein the remote load control device comprises an air-gap switch coupled such that the load current has a magnitude less than approximately 0.5 mA when the air-gap switch is opened.

16. The load control system of claim 1, where the main load control device and the remote load control device are operable to conduct the load current from the AC power source to the electrical load without a neutral connection to the neutral side of the AC power source.

17. The load control system of claim 1, wherein the first time period is approximately 2 msec and the second time period is approximately 3.75 msec.

18. The load control system of claim 1, wherein the first time period occurs before the second time period each half-cycle.

19. The load control system of claim 1, wherein the main load control device and the remote control device form a communication path that does not pass through either the AC power source or the electrical load.

20. The load control system of claim 1, wherein the remote load control device is adapted to be located on either the line-side or the load-side of the load control system.

21. The load control system of claim 1, wherein the main load control device is adapted to be located on either the line-side or the load-side of the load control system.

22. A multiple location load control system for controlling an amount of power delivered to an electrical load from an AC power source, the system comprising:

a main load control device having a line-side terminal adapted to be coupled to the AC power source, a load-side terminal adapted to be coupled to the electrical load, and an accessory terminal;

a line-side remote load control device comprising a power supply, the line-side remote load control device adapted to be coupled to the line-side terminal and to the accessory terminal of the main load control device, the main load control device operable to enable a first charging path to allow the power supply of the load-side remote device to charge through the accessory terminal during a first time period of a negative half-cycle of the AC power source; and

a load-side remote load control device comprising a power supply, the load-side remote load control device adapted to be coupled to the load-side terminal and to the accessory terminal of the main load control device, the main load control device operable to enable a second charging path to allow the power supply of the line-side remote device to charge through the accessory wiring during a first time period of a positive half-cycle of the AC power source.

23. The load control system of claim 22, wherein the main load control device is operable to communicate with the load-side remote device during a second time period of the positive half-cycle, and to communicate with the line-side remote device during a second time period of the negative half-cycle.

24. A load control device adapted for use in a load control system for controlling an amount of power delivered to an electrical load from an AC power source, the load control system comprising a remote control device, the load control device comprising:

an accessory terminal adapted to be coupled to the remote control device;

a charging path for allowing the remote control device to draw current through the accessory terminal;

a transceiver operable to transmit and receive digital messages via the accessory terminal; and

a controller coupled to the charging path for controlling the charging path to allow the remote control device to draw current through the accessory terminal during a first time period each half-cycle of the AC power source, the controller further coupled to the transceiver for transmitting and receiving the digital messages via the accessory terminal during a second time period each half-cycle of the AC power source.

25. The load control device of claim 24, further comprising:

a bidirectional semiconductor switch adapted to be coupled in series electrical connection between the AC power source and the electrical load to control the power delivered to the electrical load, the bidirectional semiconductor switch comprising a control input;

wherein the controller is operatively coupled to the control input of the bidirectional semiconductor switch for rendering the bidirectional semiconductor switch conductive and non-conductive.

26. The load control device of claim 25, further comprising:

a line-side load terminal adapted to be coupled to the AC power source; and

a load-side load terminal adapted to be coupled to the electrical load;

wherein the bidirectional semiconductor switch comprises two FETs in anti-series connection between the line-side load terminal and the load-side load terminal, the sources of the FETs coupled to a circuit common.

27. The load control device of claim 26, wherein the controller is operable to render the second FET conductive during the positive half-cycles to allow the remote control device to draw current through the accessory terminal and the load-side load terminal and to transmit and received the digital message via the accessory terminal, and to render the first FET conductive during the negative half-cycles to allow the remote control device to draw current through the accessory terminal and the load-side load terminal and to transmit and received the digital message via the accessory terminal.

28. The load control device of claim 27, wherein the controller is operable to control the amount of power delivered to the load by rendering the first FET conductive during the positive half-cycles and the second FET conductive during the negative half-cycles.

29. The load control device of claim 25, further comprising:

a line-side load terminal adapted to be coupled to the AC power source; and

a load-side load terminal adapted to be coupled to the electrical load;

wherein the bidirectional semiconductor switch comprises a triac coupled between the line-side load terminal and the load-side load terminal.

30. The load control device of claim 29, further comprising:

a first switching circuit coupled to the load-side load terminal, such that when the first switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during positive half-cycles; and

a second switching circuit coupled to the line-side load terminal, such that when the second switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during the negative half-cycles;

wherein the controller is operatively coupled to the first and second switching circuits for selectively rendering the first and second switching circuits conductive on a complementary basis.

31. The load control device of claim 24, further comprising:

a power supply for generating a supply voltage, the power supply having an output operatively coupled to the accessory terminal, such that the supply voltage is provided at the accessory terminal during the first time period.

32. The load control device of claim 31, further comprising:

a current limit circuit operatively coupled between the output of the power supply and the accessory terminal, the current limit circuit adapted to limit the magnitude of the current through the accessory terminal.

33. The load control device of claim 32, wherein the current limit circuit is operable to limit the current through the accessory terminal to a first current limit level during the first time period of the half-cycle, and to a second current limit level during the second time period of the half-cycle.

34. The load control device of claim 33, wherein the switch time period is substantially equal to the charging time period plus the communication time period.

35. The load control device of claim 33, wherein the first current limit level is approximately 150 mA, and the second current limit level is approximately 10 mA.

36. The load control device of claim 31, further comprising:

a line-side load terminal adapted to be coupled to the AC power source;

a load-side load terminal adapted to be coupled to the electrical load;

a first switching circuit coupled to the load-side load terminal, such that when the first switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during positive half-cycles; and

a second switching circuit coupled to the line-side load terminal, such that when the second switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during the negative half-cycles;

wherein the controller is operatively coupled to the first and second switching circuits for selectively rendering the first and second switching circuits conductive.

37. The load control device of claim 36, wherein the controller is operable to control the first and second switching circuits to control the amount of power delivered to the load.

38. The load control device of claim 36, wherein the controller renders the first switching circuit conductive during the positive half-cycles and the second switching circuit conductive during the negative half-cycles.

39. The load control device of claim 31, wherein the supply voltage comprises a non-isolated DC voltage.

40. The load control device of claim 24, wherein the charging path comprises a first switching circuit coupled such that when the first switching circuit is conductive, the remote load control device is operable to draw current through the accessory terminal.

41. The load control device of claim 24, further comprising:

a memory coupled to the controller and adapted to store an advanced programming feature;

wherein the digital message comprises a command to adjust the advanced programming feature.

42. The load control device of claim 24, wherein the digital message transmitted via the accessory terminal comprises a command to control the amount of power delivered to the load.

43. The load control device of claim 24, wherein the digital message received via the accessory terminal comprises amount of power presently being delivered to the load.

44. A load control device adapted for use in a load control system for controlling an amount of power delivered to an electrical load from an AC power source, the load control system comprising a remote control device, the load control device comprising:

a line-side load terminal adapted to be coupled to the AC power source;

a load-side load terminal adapted to be coupled to the electrical load;

an accessory terminal adapted to be coupled to the remote control device;

a bidirectional semiconductor switch coupled in series electrical connection between the line-side load terminal and the load-side load terminal for controlling the power delivered to the electrical load, the bidirectional semiconductor switch comprising a control input;

a controller operatively coupled to the control input of the bidirectional semiconductor switch for rendering the bidirectional semiconductor switch conductive and non-conductive;

a power supply for generating a supply voltage, the power supply having an output operatively coupled to the accessory terminal, such that the supply voltage is provided at the accessory terminal during a switch time period;

a transceiver operable to transmit and receive digital messages via the accessory terminal during a communication time period each half-cycle of the AC power source;

a first switching circuit coupled to the load-side load terminal, such that when the first switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during positive half-cycles; and

a second switching circuit coupled to the line-side load terminal, such that when the second switching circuit is conductive, the power supply is operable to provide the supply voltage at the accessory terminal and the transceiver is operable to transmit and receive digital messages via the accessory terminal during the negative half-cycles;

wherein the controller is operatively coupled to the first and second switching circuits for selectively rendering the first and second switching circuits conductive on a complementary basis.

45. The load control device of claim 44, wherein the current limit circuit is operable to limit the current through the accessory terminal to a first current limit level during a charging time period of the half-cycle, and to a second current limit level during the communication time period of the half-cycle.

46. The load control device of claim 45, wherein the switch time period is substantially equal to the charging time period plus the communication time period.

47. A remote load control device adapted for use in a load control system for controlling an amount of power delivered to an electrical load from an AC power source, the load control device comprising:

an accessory terminal;

a transceiver operable to transmit and receive digital messages via the accessory terminal;

a controller operatively coupled to the transceiver for transmitting and receiving the digital messages via the accessory terminal; and

a power supply coupled to the accessory terminal for receiving a supply voltage, the power supply operable to generate a substantially low-magnitude DC voltage for powering the controller;

wherein the power supply is operable to charge from the supply voltage during a first time period of a half-cycle of the AC power source, and the controller is operable to transmit and receive the digital message during a second time period of the half-cycle.

48. The remote load control system of claim 47, wherein the digital message comprises amount of power presently being delivered to the load.

49. The remote load control device of claim 48, further comprising:

a visual indicator for providing feedback to a user.

50. The remote load control device of claim 49, wherein the visual indicator comprises a linear array of light-emitting diodes.

51. The remote load control device of claim 50, wherein the light-emitting diodes are selectively illuminated to display an amount of power presently being delivered to the electrical load.

52. The remote load control device of claim 48, further comprising:

a wireless communication circuit adapted to be coupled to a wireless communication link.

53. The remote load control device of claim 52, wherein the controller is operable to transmit a wireless signal representative of the amount of power presently being delivered to the electrical load via the wireless transmitter.

54. The remote load control device of claim 47, further comprising:

an actuator coupled to the controller for providing a user input to the controller; and

an audible sound generator coupled to the controller, such that the controller is operable to cause the audible sound generator to generate an audible sound in response to an actuation of the actuator.

55. A method of controlling an amount of power delivered to an electrical load from an AC power source in a load control system including a main load control device and a remote load control device, the method comprising:

charging a power supply of the remote load control device during a first time period of a half-cycle of the AC power source; and

communicating digital messages between the main load control device and the remote load control device during a second time period of the half-cycle.

56. The method of claim 55, further comprising the step of:

providing a supply voltage to the remote load control device;

wherein the step of charging a power supply comprises charging the power supply of the remote load control device from the supply voltage during the first time period of the half-cycle.

57. The method of claim 56, further comprising the steps of:

limiting the current drawn by the power supply of the remote load control device during the first time period of the half-cycle to a first level.

58. The method of claim 57, further comprising the steps of:

limiting the current conducted between the main load control device and the remote control device to a second level during the second time period of the half-cycle.

59. The method of claim 56, wherein the step of communicating further comprises shorting the supply voltage to reduce the magnitude of the supply voltage to substantially zero volts.

60. The method of claim 56, further comprising the steps of:

enabling a first charging path for charging the power supply of the remote load control device during a positive half-cycle; and

enabling a second charging path for charging the power supply of the remote load control device during a negative half-cycle.

61. A multiple location load control system for controlling an amount of power delivered to an electrical load from an AC power source, the system comprising a main load control device and a remote load control device, the improvement comprising:

means for providing a supply voltage to the remote load control device;

means for charging a power supply of the remote load control device from the supply voltage during a first time period of a half-cycle of the AC power source; and

means for communicating digital messages between the main load control device and the remote load control device during a second time period of the half-cycle.

62. A multiple location load control system for controlling an amount of power delivered to an electrical load from an AC power source, the system comprising:

a main load control device having a hot terminal adapted to be coupled to the AC power source, a dimmed hot terminal adapted to be coupled to the electrical load, and an accessory terminal;

a line-side remote load control device adapted to be coupled to the hot terminal and to the accessory terminal of the main load control device; and

a load-side remote load control device adapted to be coupled to the dimmed hot terminal and to the accessory terminal of the main load control device;

wherein the accessory terminal of the main load control device is coupled to the line-side remote load control device and the load-side remote load control device through an accessory wiring, the main load control device operable to transmit and receive digital messages with the load-side remote load control device during a first half-cycle, and to transmit and receive digital messages with the line-side remote load control device during a second half-cycle immediately following the first half-cycle.

63. The load control system of claim 62, wherein the main load control device is operable to transmit and receive digital messages with the load-side remote load control device during positive half-cycles, and to transmit and receive digital messages with the line-side remote load control device during negative half-cycles.

64. The load control system of claim 63, wherein the main load control device comprises an actuator and is operable to transmit a first digital message in response to an actuation of the actuator.

65. The load control system of claim 64, wherein the main load control device is operable to transmit the first digital message to the load-side remote load control device during the positive half-cycles, and to transmit the first digital message to the line-side remote load control device during the negative half-cycles immediately following the negative half-cycles.

66. The load control system of claim 65, wherein the first digital message is transmitted to the load-side remote load control device across multiple consecutive positive half-cycles.

67. The load control system of claim 66, wherein digital messages are encoded using Manchester encoding.

68. The load control system of claim 64, wherein actuation of the actuator of the main load control device is representative of a desired lighting intensity of the lighting load and the first digital message comprises a light level command.

69. The load control system of claim 68, wherein the remote load control device comprises a visual indicator and is operable to illuminate the visual indicator in response to the first digital message transmitted by the main load control device.

70. The load control system of claim 63, wherein the load-side remote load control device comprises an actuator and is operable to transmit a first digital message to the main load control device in response to an actuation of the actuator.

71. The load control system of claim 70, wherein the main load control device is operable to retransmit the first digital message received from the load-side remote control device to the line-side remote control device.

72. The load control system of claim 62, wherein the main load control device forms a first communication path with the load-side remote control device during the positive half-cycles and a second communication path with the line-side remote control device during the negative half-cycle, such that the first and second communication paths do not pass through either the AC power source or the electrical load.

73. A load control device adapted for use in a load control system for controlling an amount of power delivered to an electrical load from an AC power source, the load control system comprising a line-side remote control device coupled to the AC power source and a load-side remote control device coupled to the electrical load, the load control device comprising:

first and second load terminals adapted to be coupled in series electrical connection between the AC power source and the electrical load;

an accessory terminal adapted to be coupled to the line-side and load-side remote control devices;

a bidirectional semiconductor switch coupled between the first and second load terminals, such that the bidirectional semiconductor switch is operable to control the power delivered to the electrical load, the bidirectional semiconductor switch comprising a control input;

a controller operatively coupled to the control input of the bidirectional semiconductor switch for rendering the bidirectional semiconductor switch conductive and non-conductive; and

a transceiver coupled to the accessory terminal, and operable to communicate digital messages with the load-side remote control device during positive half-cycles, and to communicate digital messages with the line-side remote control device during negative half-cycles.

74. The load control device of claim 73, wherein the transceiver is operable to receive a first digital message from the load-side remote control device.

75. The load control device of claim 74, wherein the first digital message is received over multiple positive half-cycles, such that the controller receives a predetermined number of bits of the first digital message each positive half-cycle.

76. The load control device of claim 75, wherein the controller is operable to store the bits of the digital message received during the present positive half-cycle in a buffer.

77. The load control device of claim 76, wherein the controller is operable to retransmit the bits of the first digital message received during the present positive half-cycle to the line-side remote control device in the subsequent negative half-cycle.

78. The load control device of claim 73, further comprising:

an actuator coupled to the controller for providing a user input to the controller;

wherein the controller is operable to transmit a first digital message in response to an actuation of the actuator.

79. The load control device of claim 78, wherein the controller is operable to store the first digital message in a buffer in response to the actuation of the actuator, and to transmit the first digital message to the load-side remote control device in the positive half-cycles and to the line-side remote control devices in the negative half-cycles.

80. The load control device of claim 73, further comprising:

a first switching circuit coupled between the first load terminal and the transceiver, and responsive to the controller; and

a second switching circuit coupled between the second load terminal and the transceiver, and responsive to the controller;

wherein the controller is operable to render the first switching circuit to be conductive during the positive half-cycles, such that the transceiver is operable to transmit and receive digital messages with the load-side remote control device during the positive half-cycles, and to render the second switching circuit to be conductive during the negative half-cycles, such that the transceiver is operable to transmit and receive digital messages with the line-side remote control devices during the negative half-cycles.

81. A method of controlling an amount of power delivered to an electrical load from an AC power source, the method comprising the steps of:

coupling a main load control device in series electrical connection between the AC power source and the electrical load, the main load control device having a hot terminal adapted to be coupled to the AC power source, a dimmed hot terminal adapted to be coupled to the electrical load, and an accessory terminal;

coupling a line-side remote load control device to the hot terminal of the main load control device;

coupling a load-side remote load control device to the dimmed hot terminal of the main load control device; and

coupling the accessory terminal of the main load control device to the line-side remote device and the load-side remote device through an accessory wiring;

wherein the improvement comprises the steps of;

communicating digital messages between the main load control device and the load-side remote load control device during a first half-cycle; and

communicating digital messages between the main load control device and the line-side remote load control device during a second half-cycle immediately following the first half-cycle.

82. A multiple location load control system for controlling an amount of power delivered to an electrical load from an AC power source, the system comprising:

a main load control device having a hot terminal adapted to be coupled to the AC power source, a dimmed hot terminal adapted to be coupled to the electrical load, and an accessory terminal;

a line-side remote load control device adapted to be coupled to the hot terminal and to the accessory terminal of the main load control device; and

a load-side remote load control device adapted to be coupled to the dimmed hot terminal and to the accessory terminal of the main load control device, the accessory terminal of the main load control device is coupled to the line-side remote load control device and the load-side remote load control device through an accessory wiring;

wherein the improvement comprises;

the main load control device operable to transmit and receive digital messages with the load-side remote load control device during the positive half-cycles, and to transmit and receive digital messages with the line-side remote load control device during the negative half-cycles.