Defining tooth-moving appliances computationally

• US 7,874,837 B2
• Filed: 10/31/2007
• Issued: 01/25/2011
• Est. Priority Date: 10/08/1998
• Status: Expired due to Fees

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Freyburger, Brian, Chishti, Muhammad, Pavlovskaia, Elena I., Bala, Gregory P.
• Primary Examiner(s): Rodriguez; Cris L
• Assistant Examiner(s): Nelson; Matthew M
• Application Number:
  US11/981,679
• Publication Number:
  US 20080182221A1
• Time in Patent Office: 1,182 Days
• Field of Search: 433/6, 433/24, 433/213, 700/98
• US Class Current: 433/24
• CPC Class Codes: A61C 7/00 Orthodontics, i.e. obtaining or maintaining the desired position of teeth, e.g. by straightening, evening, regulating, separating, or by correcting malocclusions
• CPC Class Codes: A61C 7/002 Orthodontic computer assisted systems
• CPC Class Codes: A61C 9/00 Impression cups, i.e. impression trays; Impression methods computer-assisted sizing A61C13/0004; instruments for determining occlusion A61C19/05
• CPC Class Codes: B33Y 80/00 Products made by additive manufacturing

Abstract

Methods and corresponding apparatus for segmenting an orthodontic treatment path into clinically appropriate substeps for repositioning the teeth of a patient include providing a digital finite element model of the shape and material of each of a sequence of appliances to be applied to a patient; providing a digital finite element model of the teeth and related mouth tissue of the patient; computing the actual effect of the appliances on the teeth by analyzing the finite elements models computationally; and evaluating the effect against clinical constraints. The appliances can be braces, polymeric shells, or other forms of orthodontic appliance.

Claims

1. A computer-implemented method for designing custom appliances for repositioning teeth of a patient, comprising:

providing a digital model of each of a plurality of candidate shell appliances to be applied to a virtual model of the patient'"'"'s teeth;

analyzing the candidate appliances compared to the virtual model so as to compute a repositioning effect of the candidate appliances on the patient'"'"'s teeth;

generating at least partially based on the computed effect a sequence of custom appliances having teeth receiving cavities, wherein the cavities of successive appliances have different geometries selected to receive and progressively reposition the teeth, at least one appliance of the plurality comprising an added structural feature adapted to increase stiffness along at least a portion of the appliance.

2. The method of claim 1, wherein the structural feature comprises a corrugation, ridge, dimple or rim.

3. The method of claim 1, wherein the added structural feature increases appliance stiffness along a gumline portion.

4. The method of claim 1, wherein generating a custom appliance of the sequence comprises manufacturing an appliance by fitting a polymeric sheet over a positive model corresponding to a model of the patient'"'"'s teeth.

5. The method of claim 1, wherein generating a custom appliance of the sequence comprises manufacturing an appliance by stereo lithography from a digital model of the patient'"'"'s teeth.

6. The method of claim 1, wherein the virtual model is generated from a scan of the patient'"'"'s teeth or a physical model thereof.

7. The method of claim 1, wherein the computing the repositioning effect comprises performing an analysis on a digital model of the shape and material of each of the plurality of appliances to be applied to the teeth, and a structure of the patient'"'"'s teeth as set forth in the virtual model.