Expandable structures for deployment in interior body regions

• US 7,875,035 B2
• Filed: 10/30/2007
• Issued: 01/25/2011
• Est. Priority Date: 06/01/1998
• Status: Expired due to Fees

• Current Assignee: Orthophoenix, LLC (Marathon Patent Group, Inc.)
• Original Assignee: Kyphon SARL (Medtronic Plc)
• Inventors: Boucher, Ryan P, Scribner, Robert M., Talmadge, Karen D., Reiley, Mark A.
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Yang; Andrew
• Application Number:
  US11/978,802
• Publication Number:
  US 20080065137A1
• Time in Patent Office: 1,183 Days
• Field of Search: 606/53, 606/86, 606/86.R, 606/90, 606 92- 94, 606/105
• US Class Current: 606/105
• CPC Class Codes: A61B 17/68 Internal fixation devices , including fasteners and spinal fixators, even if a part thereof projects from the skin bone staples A61B17/0642
• CPC Class Codes: A61B 17/7095 the filler comprising unlinked macroscopic particles
• CPC Class Codes: A61B 17/8855 inflatable, e.g. kyphoplasty balloons
• CPC Class Codes: A61B 2017/00539 hydraulically
• CPC Class Codes: A61B 2017/00544 pneumatically
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61M 25/1027 Making of balloon catheters
• CPC Class Codes: A61M 25/1029 Production methods of the balloon members, e.g. blow-moulding, extruding, deposition or by wrapping a plurality of layers of balloon material around a mandril

Abstract

An expandable structure carried at the end of a catheter tube assembly can be contracted and/or wrapped to present a reduced profile during deployment and/or removal from a targeted tissue site.

Claims

1. A system for treating bone comprising

a first tool establishing a percutaneous access path to a bone structure having cortical bone enclosing a cancellous bone volume,

a second tool comprising a structure having a distal end and being sized and configured to be inserted into the bone structure through the percutaneous access path, a mechanism coupled to the structure operable (i) to move the structure to a wrapped condition prior to passage and withdrawal of the structure through the percutaneous access path, and (ii) to expand the structure to an expanded condition to form a cavity in the cancellous bone volume, the mechanism comprising a catheter member extending through the structure and having a distal end anchored to the distal end of the structure, and a stylet extending through the catheter member and having a distal end fixedly and nonremovably secured to the distal end of the catheter member, the stylet being twistable to selectively wrap the structure onto, and unwrap the structure from, the catheter member, and

a third tool to convey a filler material into the cavity.

2. A system according to claim 1

wherein the structure is adapted to compact cancellous bone upon expansion.

3. A system according to claim 1

wherein the filler material comprises bone cement.

4. A system according to claim 1

wherein the filler material comprises synthetic bone substitute.

5. A system according to claim 1

wherein the filler material comprises a flowable material that sets to a hardened condition.

6. A system for treating bone comprising

a first tool establishing a percutaneous access path to a bone structure having cortical bone enclosing a cancellous bone volume,

a second tool comprising a structure having a distal end and being sized and configured to be inserted into the bone structure through the percutaneous access path, a mechanism coupled to the structure operable (i) to move the structure to a wrapped condition prior to passage and withdrawal of the structure through the percutaneous access path, and (ii) to expand the structure to an expanded condition within the cancellous bone volume to move fractured cortical bone, the mechanism comprising a catheter member extending through the structure and having a distal end anchored to the distal end of the structure, and a stylet extending through the catheter member and having a distal end fixedly and nonremovably secured to the distal end of the catheter member, the stylet being twistable to selectively rotate the catheter member and wrap the structure onto, and unwrap the structure from, the catheter member, and

a third tool to convey a filler material into the cancellous bone volume.

7. A system according to claim 6

wherein the structure is adapted to compact cancellous bone upon expansion.

8. A system according to claim 6

wherein the filler material comprises synthetic bone substitute.

9. A system according to claim 6

wherein the filler material comprises a flowable material that sets to a hardened condition.

10. A system according to claim 6

wherein expansion of the structure forms a cavity in cancellous bone.

11. A system according to claim 6

wherein the filler material comprises bone cement.

12. A method for treating bone comprising:

establishing a percutaneous access path to a bone structure having cortical bone enclosing a cancellous bone volume,

deploying a structure into the cancellous bone volume through the percutaneous access path, the structure having a distal end, with a catheter member extending through the structure and having a distal end anchored to the distal end of the structure, and a stylet extending through the catheter member and having a distal end fixedly and nonremovably secured to the distal end of the catheter member,

moving the structure to a wrapped condition by twisting the stylet to rotate the catheter member and wrap the structure onto the catheter member,

expanding the structure to an expanded condition to form a cavity in the cancellous bone volume, and

conveying a filler material into the cavity.

13. A method according to claim 12

further including, after the expanding, moving the structure to a wrapped condition, and

withdrawing the structure, while in a wrapped condition, from the cancellous bone volume through the percutaneous access path.

14. A method according to claim 12

wherein expansion of the structure compacts cancellous bone.

15. A method according to claim 12

wherein the filler material comprises bone cement.

16. A method according to claim 12

wherein the filler material comprises synthetic bone substitute.

17. A method according to claim 12

wherein the filler material comprises a flowable material that sets to a hardened condition.

18. A method for treating bone comprising:

establishing a percutaneous access path to a bone structure having cortical bone enclosing a cancellous bone volume,

deploying a structure into the cancellous bone volume through the percutaneous access path, the structure having a distal end, with a catheter member extending through the structure and having a distal end anchored to the distal end of the structure, and a stylet extending through the catheter member and having a distal end fixedly and nonremovably secured to the distal end of the catheter member,

moving the structure to a wrapped condition by twisting the stylet to rotate the catheter member and wrap the structure onto the catheter member,

expanding the structure to an expanded condition to move fractured cortical bone, and

conveying a filler material into the cancellous bone volume.

19. A method according to claim 18

further including, after the expanding, moving the structure to a wrapped condition, and

withdrawing the structure, while in a wrapped condition, from the cancellous bone volume through the percutaneous access path.

20. A method according to claim 18

wherein expansion of the structure compacts cancellous bone.

21. A method according to claim 18

wherein expansion of the structure forms a cavity in cancellous bone.

22. A method according to claim 18

wherein the filler material comprises bone cement.

23. A method according to claim 18

wherein the filler material comprises synthetic bone substitute.

24. A method according to claim 18

wherein the filler material comprises a flowable material that sets to a hardened condition.