Expandable interbody fusion device

• US 7,875,078 B2
• Filed: 08/25/2005
• Issued: 01/25/2011
• Est. Priority Date: 08/25/2004
• Status: Active Grant

• Current Assignee: Spine Wave Incorporated
• Original Assignee: Spine Wave Incorporated
• Inventors: LoGuidice, Mark D., Nilsson, Carl Michael, Manzi, Richard, Savage, Daniel S., Paxson, Robert D., Pafford, John, Lipschultz, Tyler P., Logan, Joseph N., Wysocki, Steve
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): SUMMITT, LYNNSY M
• Application Number:
  US11/211,347
• Publication Number:
  US 20060058880A1
• Time in Patent Office: 1,979 Days
• Field of Search: 623 1711- 1716, 606/53, 606/60, 606/245, 606/90, 606/99
• US Class Current: 623/17.15
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4611 of spinal prostheses
• CPC Class Codes: A61F 2002/30383 made by laterally inserting a protrusion, e.g. a rib into a complementarily-shaped groove
• CPC Class Codes: A61F 2002/30476 locked by an additional locking mechanism
• CPC Class Codes: A61F 2002/30492 using a locking pin
• CPC Class Codes: A61F 2002/3052 unrestrained in only one direction, e.g. moving unidirectionally
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30599 stackable
• CPC Class Codes: A61F 2002/30601 telescopic
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2250/0009 for adjusting thickness
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts

Abstract

An expandable interbody fusion device for implantation into the intradiscal space between two opposing vertebral bodies of a spine comprises a superior endplate member having an upper surface for engaging a superior vertebral body in a spine, and an inferior endplate member having a lower surface for engaging an inferior vertebral body in the spine. The superior endplate member and the inferior endplate member are releasably coupled and define a cavity therebetween. At least one expansion member is configured to be introduced into the cavity to move the superior endplate and the inferior endplate members relatively apart upon introduction and to thereby decouple the superior endplate member and the inferior endplate member. An inserter may be releasably coupled to the device to facilitate insertion of the device as well as to provide a track for insertion of the expansion members.

Claims

1. An apparatus for use in restoring the anatomical height of a damaged or diseased disc space between two opposing vertebral bodies in a spine, comprising:

a) an expandable interbody fusion device comprising;

a superior elongate endplate member having an upper surface for engaging a superior vertebral body in a spine, an opposite lower surface and opposing side surfaces;

an inferior elongate endplate member having a lower surface for engaging an inferior vertebral body in said spine and spaced opposing side surfaces, said superior endplate member and said inferior endplate member being releasably coupled to each other along said side surfaces of each said member; and

at least one expansion member configured to be introduced between said superior endplate member and said inferior endplate member to move said members relatively apart upon introduction and to thereby decouple the side surfaces of said superior endplate member and said inferior endplate member, said at least one expansion member having an upper surface and together with said lower surface of said superior endplate member further defining a cooperative engagement interlocking said expansion member and said superior endplate member upon said introduction of said expansion member; and

b) an inserter releasably connected to said fusion device, said inserter including a track defining a channel through which said expansion element is conveyed for introduction into said fusion device, there being a separable interface between said track and said fusion device, said interface comprising a connector plate supported by said inferior endplate member, said connector late including a support surface on one side for supporting said expansion member and at least one severable member on an opposite side for temporarily holding said track to said fusion device.

2. The apparatus of claim 1, wherein said opposing side surfaces of said inferior endplate member are respectively defined by a pair of opposing spaced apart sidewalls projecting upwardly from said lower surface, said projecting sidewalls of said inferior endplate member configured to decouple with the side surfaces of said superior endplate member as said superior endplate member and said inferior endplate member are moved apart.

3. The apparatus of claim 2, wherein said opposing side surfaces of said superior endplate member are respectively defined by a pair of opposing spaced apart sidewalls depending downwardly from said upper surface.

4. The apparatus of claim 2, wherein said inferior endplate member has at least one end wall projecting upwardly from said lower surface.

5. The apparatus of claim 1, wherein said releasable coupling includes at least one of said side surfaces of one of said superior endplate member or said inferior endplate member having a projecting prong and the side surface of the other of said superior endplate member or said inferior endplate member defining a complementary notch for receipt of said prong.

6. The apparatus of claim 5, wherein said superior endplate member has at least one end wall depending downwardly from said upper surface.

7. The apparatus of claim 1, wherein said upper surface of said superior endplate member and said lower surface of said inferior endplate member each comprise gripping surfaces for engagement with the respective superior and interior vertebral bodies.

8. The apparatus of claim 7, wherein said gripping surfaces are defined by ribs having a generally saw-toothed configuration.

9. The apparatus of claim 1, wherein at least one of said upper surface of said superior endplate member or said lower surface of said inferior endplate member is angled to provide a particular angle between said opposing vertebral bodies.

10. The apparatus of claim 9, wherein both said upper surface of said superior endplate member and said lower surface of said inferior member are angled.

11. The apparatus of claim 1, wherein at least one of said upper surface of said superior endplate member or said lower surface of said inferior endplate member is arcuate to provide anatomical support of the vertebral bodies.

12. The apparatus of claim 11, wherein both of said upper surface of said superior endplate member and said lower surface of said inferior member are arcuate.

13. The apparatus of claim 1, wherein said at least one expansion member is a generally flat wafer configured for sliding insertion under sufficient pressure to move said superior endplate member and said inferior endplate member apart.

14. The apparatus of claim 13, wherein the apparatus comprises a plurality of wafers slidably received in contact to form a stack of wafers between said superior endplate member and said inferior endplate member.

15. The apparatus of claim 14, wherein each of said wafers has an upper generally flat surface and a lower generally flat surface.

16. The apparatus of claim 15, wherein the lower flat surface of a wafer in said stack and the upper flat surface of a contacting wafer comprise complementary interdigitating configurations to provide at least lateral and rotational stability to said stack of wafers.

17. The apparatus of claim 16, wherein said complementary configurations are defined by a ridge on at least one of said wafer surfaces and a trough on the other of said wafer surfaces for receiving said ridge.

18. The apparatus of claim 14, wherein said wafers comprise complementary interdigitating configurations to provide at least lateral and rotational stability to said stack of wafers.

19. The apparatus of claim 1, wherein said superior endplate member and said inferior endplate member are each formed of biocompatible material.

20. The apparatus of claim 1, wherein said opposing side surfaces of said superior endplate member overlap with said spaced opposing side surfaces of said inferior endplate member and define said releasable coupling therebetween.

21. The apparatus of claim 20, wherein said releasable coupling is defined by a prong on one of said overlapping side surfaces and a complementary notch on the other of said overlapping side surfaces.

22. The apparatus of claim 1, further including a movable release plate supported by said track and having a cutting surface operable upon movement to sever said at least one severable member on said connector plate, to thereby allow removal of said track from said fusion device.

23. The apparatus of claim 22, wherein there are at least two severable members on said connector plate and wherein said release plate has at least two openings for respectively receiving said severable members.

24. The apparatus of claim 23, wherein the edges of said openings in said release plate define said cutting surfaces.

25. The apparatus of claim 24, wherein one of said openings is elongate relative to the other of said openings to thereby cause cutting of said severable members in a sequential manner upon movement of said release plate.

26. The apparatus of claim 1, wherein said device comprises a plurality of expansion members, each being a generally flat wafer and configured for slidable receipt to form a stack of wafers within said device.