Integral flow restrictor valve

• US 7,875,109 B1
• Filed: 03/07/2008
• Issued: 01/25/2011
• Est. Priority Date: 03/08/2007
• Status: Active Grant

• Current Assignee: Mayeaux Holding, LLC
• Original Assignee: A + Manufacturing LLC
• Inventors: Mayeaux, Donald P.
• Primary Examiner(s): Greene; Jason M
• Assistant Examiner(s): BUI, DUNG H
• Application Number:
  US12/044,543
• Time in Patent Office: 1,054 Days
• Field of Search: 964/13, 138/45, 251/121, 251/127, 738/649.1, 738/648.3, 738/63
• US Class Current: 96/413
• CPC Class Codes: F16K 25/005 Particular materials for seats or closure elements
• CPC Class Codes: G01N 1/2247 Sampling from a flowing stream of gas

Abstract

A gas sample cylinder outlet valve having a flow restricting element associated therewith. The preferred embodiment of the flow restricting element comprises an orifice constructed of a low thermal conduction material such as a plastic. Preferably the outlet valve C_v characteristic is large relative to the orifice C_v characteristic resulting in essentially all of the gas pressure drop taking place across said orifice and therefore essentially all of the J-T effect cooling taking place at said orifice. Due to the low thermal conductivity construction of said orifice an insignificant amount of cooling takes place upstream of the valve mechanism. Test have shown that the integral orifice outlet valve having a large C_v characteristic is more efficient then the typical sample cylinder outlet valve and extension tube and/or flow restrictor combination.

Claims

1. A method of spot sampling of a gas, comprising the steps of:

a) providing a sample cylinder having first and second ends, said first end engaged to pressurized container having gas therein;

b) providing a valve formed of a body having a conduit formed therethrough, said conduit containing a restrictor element having an orifice;

c) affixing said valve to said second end of said sample cylinder

d) allowing the passage of gas from said pressurized container into said sample cylinder;

e) opening said valve to allow the passage of gas from said sample cylinder through said valve conduit;

f) utilizing said restrictor element to block passage of said gas through said valve except by way of said orifice formed therethrough;

g) allowing said gas to pass through said orifice, in such a manner as to decrease the flow rate of fluid therethrough, resulting in Joules-Thomson effect cooling;

while

h) utilizing material having low thermal conductivity associated with said restrictor to isolate said Joules-Thomson effect so as to prevent condensation in said valve body conduit and said sample cylinder.

2. The method of claim 1, wherein in step “

b”

said restrictor element comprises material having a low thermal conductivity situated between said orifice and said valve body and wherein in step “

h”

said restrictor element thermally isolates said orifice.

3. The method of claim 2, wherein said low thermal conductivity material coaxially envelopes said orifice formed in said restrictor.

4. The method of claim 3, wherein in step “

b”

said valve has first and second ends, said first end formed to engage said sample cylinder, said second end having said restrictor element formed therein.

5. The method of claim 4, wherein said restrictor element is integral to said valve.

6. The method of claim 5, wherein said restrictor element is situated downstream from said valve element.

7. The method of claim 4, wherein said restrictor element is formed of polymeric material.

8. The method of claim 7, wherein said polymeric material comprises thermoplastic.

9. The method of claim 8, wherein said polymeric material comprises PTFE.

10. The method of claim 8, wherein said polymeric material comprises PCTFE.

11. The method of claim 8, wherein said polymeric comprises NYLON.

12. The method of claim 5, wherein in step “

b”

said valve comprises a needle valve.

13. The method of claim 5, wherein in step “

b”

said valve comprises a ball valve.

14. The method of claim 13, wherein said ball valve comprises a ball, and wherein said flow restrictor element is situated in said ball.

15. The method of claim 14 wherein in step “

b”

said restrictor element contains sintered material to decrease the flow of gas therethrough, and wherein in step “

g”

said sintered material is used to decrease the flow rate of gas therethrough.

16. The method of claim 14, wherein in step “

b”

said orifice in said restrictor element has a diameter less than the diameter of said conduit in said valve body, providing a decreased diameter, and wherein in step “

g”

said decreased diameter of said orifice is used to decrease the flow of gas therethrough.

17. The method of claim 4, wherein in step “

b”

said restrictor element contains sintered material to decrease the flow of gas therethrough, and wherein in step “

g”

said sintered material is used to decrease the flow rate of gas therethrough.

18. The method of claim 4, wherein in step “

b”

said orifice in said restrictor element has a diameter less than the diameter of said conduit in said valve body, providing a decreased diameter, and wherein in step “

g”

said decreased diameter of said orifice is used to decrease the flow of gas therethrough.

19. The method of claim 3, wherein in step “

b”

said conduit formed in said valve body has a Cv greater than the Cv of said orifice formed in said restrictor so as to provide a flow differential, and wherein in step “

h”

there is provided the additional step of utilizing said flow differential so as to facilitate a pressure drop as said fluid passes through said orifice, so as to isolate said Joules-Thomson effect at said orifice.

20. The method of isolating Joules-Thomson effect cooling at an orifice, comprising the step of coaxially enveloping said orifice in material having low thermal conductivity.

21. The method of claim 20, wherein said low thermal conductivity material is polymeric.

22. The method of isolating Joules-Thomson effect cooling at an orifice, comprising the steps of

a. providing a fluid sample cylinder having an outlet;

b. providing a fluid flow rate limiting orifice in fluid communication with said outlet;

c. positioning a thermal barrier in series between said outlet and said fluid flow rate limiting orifice;

d. flowing fluid from said fluid sample cylinder through said fluid flow rate limiting orifice so as to facilitate a Joules-Thomson cooling effect; and

e. utilizing said thermal barrier to isolate said Joules-Thomson cooling effect.

23. The method of claim 22, wherein said thermal barrier in step “

c”

comprises polymeric material.

24. The method of claim 23, wherein in step “

d”

said fluid flows through a passage formed in said thermal barrier.

25. The method of isolating Joules-Thomson effect cooling at an orifice, comprising the steps of

a. providing a fluid sample cylinder having an outlet;

b. providing a flow restrictor comprising a passageway having sintered material situated therein in fluid communication with said outlet;

c. positioning a thermal barrier in series between said outlet and said flow restrictor;

d. flowing fluid from said fluid sample cylinder through said flow restrictor so as to facilitate a Joules-Thomson cooling effect; and

e. utilizing said thermal barrier to isolate said Joules-Thomson cooling effect.

26. The method of claim 25, wherein said thermal barrier in step “

c”

comprises polymeric material.

27. The method of claim 26, wherein in step “

d”

said fluid flows through a passage formed in said thermal barrier.