Method and system for electrochemical impedance spectroscopy

• US 7,877,009 B2
• Filed: 12/20/2007
• Issued: 01/25/2011
• Est. Priority Date: 12/20/2007
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Wang, Ding, Shreve, Gary A., Yu, Steven Y.
• Primary Examiner(s): Bello; Agustin
• Application Number:
  US11/961,763
• Publication Number:
  US 20090162076A1
• Time in Patent Office: 1,132 Days
• Field of Search: 398 9- 38
• US Class Current: 398/9
• CPC Class Codes: G01N 17/02 Electrochemical measuring systems for weathering, corrosion or corrosion-protection measurement

Abstract

A method and system of measuring the spectroscopic impedance of a sensor and its immediate surroundings. The sensor is disposed on an engineered structure and is coated with a protective coating. The method includes providing a first optical signal having a first modulation frequency and amplitude. The method also includes transmitting the first optical signal and a second optical signal from a first location to a sensor location. The method also includes modulating the second optical signal with a second modulation frequency and amplitude, the second modulation frequency and amplitude converted from the first optical signal. The method also includes comparing the first modulation frequency to the second modulation frequency to determine one of a phase difference and a time lag and calculating the electrochemical impedance spectroscopy of the sensor and its immediate surroundings as a function of frequency.

Claims

1. A method of measuring the spectroscopic impedance of a sensor and its immediate surroundings, wherein the sensor is disposed on an engineered structure and is coated with a protective coating, comprising:

providing a first optical signal having a first modulation frequency and amplitude;

transmitting the first optical signal and a second optical signal from a first location to a sensor location;

modulating the second optical signal with a second modulation frequency and amplitude, the second modulation frequency and amplitude converted from the first optical signal; and

comparing the first modulation frequency to the second modulation frequency to determine one of a phase difference and a time lag and calculating the electrochemical impedance spectroscopy of the sensor and its immediate surroundings as a function of frequency.

2. The method of claim 1, wherein the transmitting step includes multiplexing the first optical signal with the second optical signal into a composite signal, the first optical signal being amplitude modulated and having a first wavelength, and the second optical signal being of continuous power and having a second wavelength different from the first wavelength.

3. The method of claim 1, wherein the modulating step includes modulating the second optical signal with a modulating device that is electrically connected to the sensor and that is powered by a signal that comprises an electrical conversion of the first optical signal.

4. The method of claim 2, further comprising splitting the composite optical signal into at least the first and second optical signals at the sensor location.

5. The method of claim 3, further comprising:

transmitting the modulated second optical signal to the first location; and

detecting the modulated second optical signal at the first location.

6. The method of claim 5, wherein the calculating step comprises calculating the electrochemical impedance spectroscopy of the sensor and its immediate surroundings from the following equation:

7. The method of claim 6, wherein the calculating step comprises calculating the electrochemical impedance spectroscopy over a range of frequencies from about 0.1 Hz to about 1 MHz.

8. A detection system for monitoring a physical condition of an engineered structure, comprising:

a first sensor disposable on the engineered structure and disposable between a surface of the engineered structure and a protective coating substantially covering the surface, the first sensor including a modulation element;

a controller for retrieving data from the sensors, the controller including a comparator circuit and a signal generator to provide an AC signal at a frequency ω

; and

one or more optical fibers coupling an optical signal generated by the controller to the first sensor, wherein the first sensor provides electrochemical impedance data corresponding to the engineered structure and protective coating.

9. The detection system of claim 8, wherein the controller further comprises:

a light source to generate the optical signal, wherein the optical signal comprises a first optical signal at a first wavelength having a first modulation frequency and amplitude, wherein the first modulation frequency and amplitude corresponds to the AC signal, and a second optical signal at a second wavelength, the second optical signal being of continuous power.

10. The detection system of claim 9, wherein the one or more optical fibers includes a first optical fiber to carry the first and second optical signals to the first sensor.

11. The detection system of claim 10, wherein the one or more optical fibers further comprises a second optical fiber to carry a return optical signal from the first sensor to the controller, the return optical signal comprising a modulated second optical signal, the second optical signal having a second modulation frequency and amplitude, the second modulation frequency and amplitude converted from the first optical signal.

12. The detection system of claim 9, wherein the controller further comprises:

an optical multiplexer to combine the first and second optical signals into a composite signal, the first wavelength and the second wavelength being different.

13. The detection system of claim 9, wherein the sensor comprises:

a sensor head having a patterned conductive element disposed on a flexible substrate mounted on the engineered structure and covered by a protective coating; and

a modulating device electrically connected to the sensor head to receive the second optical signal.

14. The detection system of claim 13, wherein the sensor further comprises:

an optical signal demultiplexer, wherein the demultiplexer sends the first optical signal along a second optical path and sends the second optical signal along a first optical path; and

a photodiode array disposed on the second optical path to convert the first optical signal into an electrical signal, wherein the modulating device is disposed along the first optical path, and wherein the modulating device is powered by the electrical signal from the photodiode array.

15. The detection system of claim 14, wherein the modulating device comprises an electro-chromic switch.

16. The detection system of claim 8, wherein the controller further comprises a detector to receive and detect the return optical signal.

17. The detection system of claim 16, wherein the light source comprises first and second narrowband sources, wherein at least the first narrowband source is coupled to the signal generator.

18. The detection system of claim 8, wherein the engineered structure comprises one of a pipe and a girth weld portion of a pipe system.

19. The detection system of claim 8, further comprising a plurality of sensors coupled to the controller, wherein each sensor provides electrochemical impedance data corresponding to a particular portion of the engineered structure and its surrounding protective coating.