Disposable mask system

• US 7,878,199 B2
• Filed: 12/07/2007
• Issued: 02/01/2011
• Est. Priority Date: 12/31/2003
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Snow, John Michael, Dantanarayana, Muditha Pradeep, Worboys, David John, Smart, Gregoy Scott, Ging, Anthony Michael, Stallard, Philip Thomas
• Primary Examiner(s): Bianco; Patricia M
• Assistant Examiner(s): PATEL, NIHIR B
• Application Number:
  US11/952,167
• Publication Number:
  US 20080087287A1
• Time in Patent Office: 1,152 Days
• Field of Search: 128/206.12, 128/206.15, 128/206.18, 128/206.21, 128/206.23, 128/206.24, 128/206.26, 128/206.27, 128/206.28, 128/207.11, 128/207.12, 128/207.13, 128/205.27, 128/205.24, 128/912
• US Class Current: 128/206.26
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 16/0858 Pressure sampling ports
• CPC Class Codes: A61M 16/208 Non-controlled one-way valves, e.g. exhalation, check, pop-off non-rebreathing valves
• CPC Class Codes: A61M 2205/0227 Materials having sensing or indicating function, e.g. indicating a pressure increase
• CPC Class Codes: A61M 2205/43 making noise when used correctly
• CPC Class Codes: A61M 2205/44 making noise when used incorrectly
• CPC Class Codes: A61M 2205/581 by audible feedback
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 2205/583 by visual feedback

Abstract

A mask system includes a frame, cushion, cushion clip, swivel elbow, headgear and/or headgear clips that are configured for use in a clinical or hospital environment. One or more components of the mask system are configured to promote single patient use, e.g., by providing an age indicator and/or preventing disassembly and/or cleaning, etc.

Claims

1. A mask assembly for delivering a flow of breathable gas to a patient, comprising:

a frame defining a breathing chamber;

an elbow connected to the frame, the elbow comprising an inlet conduit configured to deliver the flow of breathable gas to the frame, a cylindrical inner tube, a wall member surrounding the cylindrical inner tube, and at least one aperture adjacent the wall member; and

a valve member provided between the frame and the elbow, the valve member being disposed between the wall member and the cylindrical inner tube, wherein the valve member is configured to allow breathing of ambient air through the at least one aperture of the elbow into the breathing chamber and to prevent a back flow of gas into the inlet conduit of the elbow in an absence of the flow of breathable gas and to permit the flow of breathable gas into the breathing chamber when delivered by the inlet conduit.

2. A mask assembly according to claim 1, wherein the cylindrical inner tube is in communication with atmosphere and the elbow comprises a dome that supports the tube, and wherein any back flow of gas is passed through the cylindrical inner tube and not the inlet conduit in the absence of the flow of breathable gas.

3. A mask assembly according to claim 2, wherein the cylindrical inner tube communicates with the atmosphere via a profiled end that is smaller towards atmosphere.

4. A mask assembly according to claim 3, wherein the cylindrical inner tube communicates with the atmosphere via at least one aperture in the dome.

5. A mask assembly according to claim 4, further comprising a duck bill valve provided in the least one aperture.

6. A mask assembly according to claim 1, wherein the valve member is structured to separate from the cylindrical inner tube when the flow of breathable gas is delivered by the inlet conduit to an aperture of the frame.

7. A mask assembly according to claim 1, wherein the valve member creates an audible indicator during the flow of the breathable gas.

8. A mask assembly according to claim 7, wherein the audible indicator comprises a whistle.

9. A mask assembly according to claim 1, wherein the valve member is connected to the elbow by an interference fit.

10. A mask assembly according to claim 9, wherein the valve member is configured to create an audible indicator when correctly assembled to the elbow.

11. A mask assembly according to claim 9, wherein the valve member is configured to create an audible indicator when incorrectly assembled to the elbow.

12. A mask assembly according to claim 9, wherein the valve member comprises a circular main body comprising an outer shoulder configured to engage the wall member.

13. A mask assembly according to claim 12, wherein the valve member comprises an aperture defining an inner shoulder, the inner shoulder sealing against the cylindrical inner tube in the absence of a flow of breathable gas.

14. A mask assembly according to claim 13, wherein the inner shoulder is connected to the outer shoulder by a V-shaped intermediate portion.

15. A mask assembly according to claim 1, wherein the valve member is made of a elastomeric material.

16. A mask assembly according to claim 15, wherein the valve member is made of silicone.

17. A mask assembly according to claim 1, wherein the inlet conduit is at an angle to the frame of greater than 90°

.

18. A mask assembly according to claim 17, wherein the inlet conduit is at an angle to the frame of about 100°

-120°

.

19. A mask assembly comprising:

a frame;

an elbow provided to the frame and including an inlet conduit; and

a valve member provided between the frame and the elbow, the valve member being configured to allow breathing of ambient air and to prevent back flow of gas towards the inlet conduit of the elbow in an unpressurized state, wherein the elbow includes a center tube portion and an inner tube suspended from a dome portion of the elbow.

20. A mask assembly according to claim 19, wherein the inner tube is in communication with atmosphere and any back flow is guided through the inner tube and not the inlet conduit in the unpressurized state.

21. A mask assembly according to claim 20, wherein the valve member is structured to separate from the inner tube during operation in a pressurized state, to thereby allow pressurized gas to enter an aperture of the frame.

22. A mask assembly according to claim 19, wherein the elbow includes at least one inlet slot structured to allow ambient air to be channeled between the valve member and the frame for supply to the patient, when operating in the unpressurized state.

23. A mask assembly according to claim 19, wherein the valve member creates an audible indicator during operation in a pressurized state.

24. A mask assembly according to claim 23, wherein the valve member creates the audible indicator upon proper assembly.

25. A mask assembly according to claim 23, wherein the valve member creates the audible indicator upon improper assembly.

26. A mask assembly according to claim 19, wherein the inner tube communicates with the atmosphere via a profiled end that is smaller towards atmosphere.

27. A mask assembly according to claim 19, wherein the center tube portion includes an aperture near its connection to the dome portion and is generally aligned with the inlet conduit.