Pump and pump control circuit apparatus and method

• US 7,878,766 B2
• Filed: 10/31/2007
• Issued: 02/01/2011
• Est. Priority Date: 11/26/2001
• Status: Expired due to Fees

• Current Assignee: Shurflo LLC (Pentair Plc (Ireland))
• Original Assignee: Shurflo LLC (Pentair Plc (Ireland))
• Inventors: Meza, Humberto V., Truong, Quang Minh, Gandhi, Nikhil Jitendra
• Primary Examiner(s): Freay; Charles G
• Assistant Examiner(s): Jacobs; Todd D
• Application Number:
  US11/981,693
• Publication Number:
  US 20080152508A1
• Time in Patent Office: 1,189 Days
• Field of Search: 417/44.1, 417/44.2, 417/45, 417/53, 417/43, 417 445- 449, 318/481, 318430-434, 318/811, 318/599
• US Class Current: 417/44.2
• CPC Class Codes: F04B 2203/0201 Current
• CPC Class Codes: F04B 2203/0208 Power
• CPC Class Codes: F04B 2205/04 Pressure in the outlet chamber
• CPC Class Codes: F04B 43/0054 particularities of the flexible members
• CPC Class Codes: F04B 43/0081 systems, control, safety measures
• CPC Class Codes: F04B 43/04 Pumps having electric drive
• CPC Class Codes: F04B 49/065 and making use of computers

Abstract

A method and apparatus for a pump and a pump control system. The apparatus includes pistons integrally formed in a diaphragm and coupled to the diaphragm by convolutes. The convolutes have a bottom surface angled with respect to a top surface of the pistons. The apparatus also includes an outlet port positioned tangentially with respect to the perimeter of an outlet chamber. The apparatus further includes a non-mechanical pressure sensor and a temperature sensor coupled to a pump control system. For the method of the invention, the microcontroller provides a pulse-width modulation control signal to an output power stage in order to selectively control the power provided to the pump. The control signal is based on the pressure within the pump, the current being provided to the pump, the voltage level of the battery, and the temperature of the pump.

Claims

1. A method of controlling a pump, the method comprising:

sensing a pressure in the pump;

comparing the sensed pressure to a shut-off pressure value; and

increasing a current being supplied to the pump when the sensed pressure is increasing toward the shut-off pressure value in order to provide a kick current to increase the pressure above the shut-off pressure to help avoid cycling the pump.

2. The method of claim 1, and further comprising increasing the current being supplied to the pump when the sensed pressure is within approximately 2 pounds per square inch of the shut-off pressure value.

3. The method of claim 1, and further comprising increasing the current being provided to the pump by approximately 3 amps within approximately 2 seconds.

4. The method of claim 1 wherein sensing a pressure in the pump includes sensing a pressure in an outlet chamber in the pump.

5. The method of claim 1, and further comprising generating a pulse-width modulation control signal based on the sensed pressure.

6. The method of claim 5, and further comprising generating a pulse-width modulation control signal having a duty cycle and increasing the duty cycle in order to increase the current supplied to the pump.

7. The method of claim 5, and further comprising amplifying and filtering the sensed pressure before generating a pulse-width modulation control signal based on the sensed pressure.