Variable opening delivery system for intervertebral disc therapies

• US 7,879,009 B1
• Filed: 01/29/2010
• Issued: 02/01/2011
• Est. Priority Date: 01/29/2010
• Status: Active Grant

• Current Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Original Assignee: Warsaw Orthopedic Incorporated (Medtronic Plc)
• Inventors: Simonton, Thomas Andrew, Haddock, Sean M., Drapeau, Susan J.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): VU, QUYNH-NHU HOANG
• Application Number:
  US12/696,153
• Time in Patent Office: 368 Days
• Field of Search: 604 21- 22, 604/96.01, 604/103.14, 604104-109, 604115-117, 604/148, 604161-162, 604/164.01, 604/164.03, 604/164.04, 60416406-16412, 604/166.01, 60417001-17003, 604/171, 604/177, 604/264, 604/272, 606/1, 606/29, 606/45, 606/52, 606/167, 606/170, 606/108, 606/71, 606/198, 600564-567, 600/219, 600/210
• US Class Current: 604/164.03
• CPC Class Codes: A61B 1/32 Devices for opening or enlarging the visual field, e.g. of a tube of the body dilators A61M29/00
• CPC Class Codes: A61B 17/0218 for minimally invasive surgery A61B17/0281, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/34 Trocars; Puncturing needles pointed biopsy instruments A61B10/0233; devices for piercing the ear-lobes A44C7/001; seals or hemostasis valves A61M39/06
• CPC Class Codes: A61B 17/3439 with means for changing the inner diameter of the cannula, e.g. expandable A61B17/3423, A61B17/3431 take precedence; catheters A61M25/0662
• CPC Class Codes: A61B 2017/00261 Discectomy
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61M 2025/0024 Expandable catheters or sheaths
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body

Abstract

The disclosure is directed to a needle system configured to enlarge an access path in a patient without further cutting into the tissue of the patient so as to reduce recovery time and trauma to the patient. Also provided are methods of using the needle system provided.

Claims

1. An orthopedic needle assembly comprising:

a needle comprising a hollow shaft having opposed distal and proximal ends and a lumen extending from said distal end of said hollow shaft and terminating at an opening on said proximal end of said hollow shaft, said distal end having an expandable needle head having 2 to 6 segments and a cutting surface,

said segments configured to be interconnected to each other by a plurality of ductile hinges in an alternating arrangement to form a substantially cylindrical tube, said substantially cylindrical tube configured to expand or compress from a first diameter to a second diameter by deformation of said ductile hinges without substantial deformation of said segments, said plurality of ductile hinges configured to deform resiliently upon radial expansion or compression of said expandable needle head;

said cutting surface configured for penetration into an intervertebral disc of a patient wherein said cutting surface comprises a sharpened edge extending along a portion of a bottom of said expandable needle head; and

a movable band positioned around a portion of said expandable needle head and said segments and ductile hinges of said expandable needle head, wherein the expandable needle head is configured to expand to an expanded diameter upon movement of said movable band from a first position to a second position and said segments and ductile hinges of said expandable needle head are configured to compress to a diameter smaller than said expanded diameter upon movement of said movable band from said second position back to said first position.

2. The orthopedic needle assembly of claim 1 wherein said Gutting sharpened edge of said needle is about 12 gauge to about 16 gauge.

3. The orthopedic needle assembly of claim 1, wherein said plurality of ductile hinges have different widths depending on their location in said expandable needle head.

4. The orthopedic needle assembly of claim 1 further comprising a manipulator handle having a trigger configured to cause movement of said movable band from said first position to said second position thereby causing said segments and ductile hinges of said expandable needle head to expand to an expanded diameter upon actuating said trigger axially from a first position to a second position and to cause compression of said segments and ductile hinges of said expandable needle head to a diameter smaller than said expanded diameter of said expandable needle head upon actuating said trigger axially back to said first position.

5. An orthopedic needle assembly kit comprising:

a needle comprising a hollow shaft having opposed distal and proximal ends and a lumen extending from said distal end of said hollow shaft and terminating at an opening on said proximal end of said hollow shaft, said distal end configured to accept an expandable needle head;

a multiple of expandable needle heads each configured to removably attach to said distal end of said hollow shaft, each of said expandable needle heads having 2 to 6 segments and a cutting surface, said segments configured to be interconnected to each other by a plurality of ductile hinges in an alternating arrangement to form a substantially cylindrical tube, said substantially cylindrical tube configured to expand or compress from a first diameter to a second diameter by deformation of said ductile hinges without substantial deformation of said segments, said plurality of ductile hinges configured to deform resiliently upon radial expansion or compression of said expandable needle head;

said cutting surface configured for penetration into an intervertebral disc of a patient wherein said cutting surface comprises a sharpened edge extending along a portion of a bottom of each of said expandable needle heads and each of said expandable heads having an increasing number of expandable segments; and

a movable band positioned around a portion of said expandable needle head and said segments and ductile hinges of said expandable needle head configured to expand to an expanded diameter upon movement of said movable band from a first position to a second position and said segments and ductile hinges of said expandable needle head configured to compress to a diameter smaller than said expanded diameter upon movement of said movable band from said second position back to said first position.

6. The orthopedic needle assembly kit of claim 5 comprising a first, second, third, fourth and fifth expandable needle head, said first expandable needle head configured to have 2 expandable segments, said second expandable needle head configured to have 3 expandable segments, said third expandable needle head configured to have 4 expandable segments, said fourth expandable needle head configured to have 5 expandable segments, and said sixth 6 expandable needle head configured to have 6 expandable segments.

7. The orthopedic needle assembly kit of claim 6 wherein each of said expandable needle heads are configured to have indicia indicating the number of segments, orientation indicator and the diameter of said expandable needle head when expanded.

8. The orthopedic needle assembly kit of claim 7 further comprising a manipulator handle configured to removably attach to each of said expandable needle heads, said trigger configured to cause movement of a movable band positioned around said expandable needle heads from a first position to a second position thereby causing said segments and ductile hinges of said expandable needle head to expand to an expanded diameter upon actuating said trigger axially from a first position to as second position and said trigger configured to cause said movement of said band back to said first position to cause compression of said segments and ductile hinges of said expandable needle head to a diameter smaller than said expanded diameter of said expandable needle head upon actuating said trigger axially back to said first position.

9. A method of facilitating delivery of a therapeutic agent and/or evacuating tissue/fluid to/from an intervertebral disc comprising;

(a) providing an orthopedic needle assembly comprising;

a needle comprising a hollow shaft having opposed distal and proximal ends and a lumen extending from said distal end of said hollow shaft and terminating at an opening on said proximal end of said hollow shaft, said distal end having an expandable needle head having 2 to 6 segments and a cutting surface, said segments configured to be interconnected to each other by a plurality of ductile hinges in an alternating arrangement to form a substantially cylindrical tube, said substantially cylindrical tube configured to expand or compress from a first diameter to a second diameter by deformation of said ductile hinges without substantial deformation of said segments, said plurality of ductile hinges configured to deform resiliently upon radial expansion or compression of said expandable needle head;

said cutting surface configured for penetration into an intervertebral disc of a patient wherein said cutting surface comprises a sharpened edge extending along a portion of a bottom of said expandable needle head; and

a movable band positioned around a portion of said expandable needle head and said segments and ductile hinges of said expandable needle head, wherein the expandable needle head is configured to expand to an expanded diameter upon movement of said movable band from a first position to a second position and said segments and ductile hinges of said expandable needle head are configured to compress to a diameter smaller than said expanded diameter upon movement of said movable band from said second position back to said first position;

(b) thrusting said sharpened edge into a surface of an intervertebral disc to facilitate cutting into said intervertebral disc;

(c) expanding said expandable needle head inside said intervertebral disc;

(d) delivering or evacuating tissue/fluid through said expandable needle head into said hollow shaft; and

(e) compressing said expandable needle head and removing said expandable needle head from said intervertebral disc.