Cooled RF ablation needle

• US 7,879,031 B2
• Filed: 09/27/2005
• Issued: 02/01/2011
• Est. Priority Date: 09/27/2005
• Status: Expired due to Fees

• Current Assignee: Covidien AG (Medtronic Plc)
• Original Assignee: Covidien AG (Medtronic Plc)
• Inventors: Peterson, Darion
• Primary Examiner(s): Peffley; Michael
• Assistant Examiner(s): HUPCZEY, JR, RONALD JAMES
• Application Number:
  US11/236,400
• Publication Number:
  US 20070073285A1
• Time in Patent Office: 1,953 Days
• Field of Search: 606/25, 606/40, 606/41, 606/48
• US Class Current: 606/41
• CPC Class Codes: A61B 18/1477 Needle-like probes
• CPC Class Codes: A61B 2018/00005 Cooling or heating of the probe or tissue immediately surrounding the probe
• CPC Class Codes: A61B 2018/00023 closed, i.e. without wound contact by the fluid
• CPC Class Codes: A61B 2018/143 multiple needles

Abstract

An ablation system includes an ablation electrode assembly operatively connectable to sources of electrosurgical energy and cooling fluid. The electrode assembly includes a hub defining a chamber therein; at least one electrically conductive ablation needle extending from the hub, the ablation needle including a distal end portion configured to penetrate tissue, said distal end portion being electrically and thermally conductive for establishing electric and thermal communication with the tissue; a heat sink operatively connected to the ablation needle, the heat sink being connected to the ablation needle to draw energy away from at least the distal end portion thereof, the heat sink including a proximal end extending into the chamber of the hub; and a conduit fluidly connected to the hub for delivering fluid into the chamber thereof from the source of fluid, wherein the fluid withdraws energy from the proximal end of the heat sink.

Claims

1. An ablation system, comprising:

a source of electrosurgical energy;

a source of cooling fluid;

an ablation electrode assembly operatively connected to the source of electrosurgical energy and to the source of cooling fluid, the ablation electrode assembly including;

a hub defining a chamber therein;

at least one electrically conductive ablation needle extending from the hub, the ablation needle including a sharpened distal end portion configured to penetrate tissue, said distal end portion being electrically and thermally conductive for establishing electric and thermal communication with the tissue;

a heat sink operatively connected to the ablation needle, the heat sink being connected to the ablation needle to draw energy away from at least the distal end portion thereof, the heat sink including a proximal end extending into the chamber of the hub and a distal end extending substantially the length of the ablation needle, wherein the heat sink is fabricated from an anisotropic and conductive material;

a first conduit fluidly connected to the hub for delivering fluid into the chamber thereof from the source of fluid; and

a second conduit fluidly connected to the hub for draining fluid from the chamber thereof, wherein the hub is configured to direct the cooling fluid from the first conduit over the proximal end of the heat sink and out the second conduit to withdraw energy from the proximal end of the heat sink.

2. An ablation system, comprising:

a source of electrosurgical energy;

a source of cooling fluid;

an ablation electrode assembly operatively connected to the source of electrosurgical energy and to the source of cooling fluid, the ablation electrode assembly including;

a hub defining a chamber therein;

at least one electrically conductive ablation needle extending from the hub, the ablation needle including a sharpened distal end portion configured to penetrate tissue, said distal end portion being electrically and thermally conductive for establishing electric and thermal communication with the tissue;

a heat sink operatively connected to the ablation needle, the heat sink being connected to the ablation needle to draw energy away from at least the distal end portion thereof, the heat sink including a proximal end extending into the chamber of the hub and a distal end extending substantially the length of the ablation needle, wherein the heat sink is fabricated from a graphite fiber;

a first conduit fluidly connected to the hub for delivering fluid into the chamber thereof from the source of fluid; and

a second conduit fluidly connected to the hub for draining fluid from the chamber thereof, wherein the hub is configured to direct the cooling fluid from the first conduit over the proximal end of the heat sink and out the second conduit to withdraw energy from the proximal end of the heat sink.

3. The ablation system according to claim 2, wherein the ablation needle defines a cavity therein.

4. The ablation system according to claim 3, wherein the heat sink is disposed within the cavity of the ablation needle.

5. The ablation system according to claim 4, wherein the cavity of the ablation needle extends to the distal end portion thereof, and wherein a distal end of the heat sink is in conductive engagement with a distal end surface of the cavity of the ablation needle.

6. The ablation system according to claim 5, further comprising an insulative coating surrounding at least a portion of a length of the ablation needle.

7. The ablation system according to claim 6, wherein the distal end portion of the ablation needle is exposed.

8. The ablation system according to claim 2, wherein the heat sink encases at least a portion of a length of the ablation needle.

9. The ablation system according to claim 8, wherein the distal end portion of the ablation needle is exposed.

10. The ablation system according to claim 9, further comprising an insulative coating surrounding at least a portion of a length of the heat sink encasing the ablation needle.

11. The ablation system according to claim 9, further comprising a thermal-sensing circuit electrically connected to the ablation needle for measuring a temperature of the ablation needle.

12. The ablation system according to claim 11, wherein the ablation needle is solid.

13. The ablation system according to claim 12, further comprising a plurality of ablation needles.

14. The ablation system according to claim 13, further comprising a microprocessor connected to and for coordinating operation of the source of electrosurgical energy and the source of fluid.

15. An ablation electrode assembly operatively connectable to a source of electrosurgical energy and to a source of cooling fluid, the ablation electrode assembly comprising:

a hub defining a chamber therein;

at least one electrically conductive ablation needle extending from the hub, the ablation needle including a sharpened distal end portion configured to penetrate tissue, said distal end portion being electrically and thermally conductive for establishing electric and thermal communication with the tissue;

a heat sink operatively connected to the ablation needle, the heat sink being connected to the ablation needle to draw energy away from at least the distal end portion thereof, the heat sink including a proximal end extending into the chamber of the hub and a distal end extending substantially the length of the ablation needle, wherein the heat sink is fabricated from an anisotropic material;

a first conduit fluidly connected to the hub for delivering fluid into the chamber thereof from the source of fluid; and

a second conduit fluidly connected to the hub for draining fluid from the chamber thereof, wherein the hub is configured to direct the cooling fluid from the first conduit over the proximal end of the heat sink and out the second conduit to withdraw energy from the proximal end of the heat sink.

16. The ablation electrode assembly according to claim 15, wherein the heat sink is fabricated from a graphite fiber.

17. The ablation electrode assembly according to claim 16, wherein the ablation needle defines a cavity therein.

18. The ablation electrode assembly according to claim 17, wherein the heat sink is disposed within the cavity of the ablation needle.

19. The ablation electrode assembly according to claim 18, wherein the cavity of the ablation needle extends to the distal end portion thereof, and wherein a distal end of the heat sink is in conductive engagement with a distal end surface of the cavity of the ablation needle.

20. The ablation electrode assembly according to claim 19, further comprising an insulative coating surrounding at least a portion of a length of the ablation needle.

21. The ablation electrode assembly according to claim 20, wherein the distal end portion of the ablation needle is exposed.

22. The ablation electrode assembly according to claim 16, wherein the heat sink encases at least a portion of a length of the ablation needle.

23. The ablation electrode assembly according to claim 22, wherein the distal end portion of the ablation needle is exposed.

24. The ablation electrode assembly according to claim 16, further comprising an insulative coating surrounding at least a portion of a length of the heat sink encasing the ablation needle.

25. The ablation electrode assembly according to claim 24, further comprising a thermal-sensing circuit electrically connected to the ablation needle for measuring a temperature of the ablation needle.

26. The ablation electrode assembly according to claim 25, wherein the ablation needle is solid.

27. The ablation electrode assembly according to claim 26, further comprising a plurality of ablation needles.