Battery cartridge for novel structure and open type battery module containing the same

• US 7,879,480 B2
• Filed: 12/21/2005
• Issued: 02/01/2011
• Est. Priority Date: 12/24/2004
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Jung, Do Yang, Namgoong, John E., Yoon, Junill, Ro, Jong-yul
• Primary Examiner(s): Cantelmo; Gregg
• Assistant Examiner(s): Wang; Eugenia
• Application Number:
  US11/314,585
• Publication Number:
  US 20070072066A1
• Time in Patent Office: 1,868 Days
• Field of Search: 429/99, 429/100, 429/87, 429/176, 429/120, 429 96- 98, 180/65.21, 180/65.31, 903/907
• US Class Current: 429/99
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/0565 Polymeric materials, e.g. gel-type or solid-type
• CPC Class Codes: H01M 10/486 for measuring temperature
• CPC Class Codes: H01M 10/613 Cooling or keeping cold
• CPC Class Codes: H01M 10/625 Vehicles
• CPC Class Codes: H01M 10/647 Prismatic or flat cells, e.g. pouch cells
• CPC Class Codes: H01M 10/6563 with forced flow, e.g. by blowers
• CPC Class Codes: H01M 10/6566 Means within the gas flow to guide the flow around one or more cells, e.g. manifolds, baffles or other barriers H01M10/6565 takes precedence
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/284 with incorporated circuit boards, e.g. printed circuit boards [PCB]
• CPC Class Codes: H01M 50/291 characterised by their shape
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A battery cartridge includes a pair of outer frame members for receiving unit cells and an inner frame member disposed between the outer frame members. The unit cells are mounted between the outer and inner frame members. The inner frame member has a plurality of through-holes, which communicate with the outside while the unit cells are mounted between the outer and inner frame members. An opened type battery module includes such a battery cartridge. The battery cartridge and the battery module have a high structural integration and mechanical strength. Consequently, the present invention has the effect of minimizing the size of a battery system, stably mounting unit cells having low mechanical strength, and effectively removing heat from the unit cells.

Claims

1. A battery cartridge comprising:

first and second outer frame members (a, b) for receiving first and second unit cells; and

an inner frame member (c) disposed between the outer frame members (a, b), wherein the first unit cell is mounted between the first outer frame member (a) and the inner frame member (c),

the second unit cell is mounted between the second outer frame member (b) and the inner frame member (c),

the inner frame member (c) has a plurality of through-holes, which directly communicate with external air outside of the battery cartridge while the first and second unit cells are mounted between the outer and inner frame members,

wherein the first and second unit cells are pouch-shaped cells formed in a shape of a rectangle, and

the first unit cell is disposed on the first outer frame member (a) while an edge part of the first unit cell is disposed on an inside part of the first and second outer frame member (a), and

the inner frame member (c) has a left frame part and a right frame part, and

the plurality of through-holes are formed through the left frame part and the right frame part of the inner frame member (c) at a direction horizontal to the inner frame member (c), and

the first and second outer frame members (a, b) and/or the inner frame member (c) have depressions corresponding to a thickness of electrode leads of the first and second unit cells such that at least a portion of the electrode leads of the first and second unit cells extend through the depressions and are disposed external of the first and second outer frame members (a, b) and/or the inner frame member (c) when the inner frame member (c) is coupled to the first and second outer frame members (a, b).

2. The battery cartridge as set forth in claim 1, wherein the first and second outer frame members (a, b) and/or the inner frame member (c) include one or more supporting bars, which traverse hollow parts defined in the first and second outer frame members (a, b) and/or the inner frame member (c) for more stably supporting the first and second unit cells.

3. The battery cartridge as set forth in claim 1, wherein the first and second outer frame members (a, b) are provided at outer surfaces thereof with pluralities of grooves, which form air passageways when the first and second outer frame members (a, b) are connected with outer frame members of neighboring battery cartridges in a stacked fashion.

4. The battery cartridge as set forth in claim 1, wherein the first and second unit cells are pouch-shaped lithium-ion polymer cells.

5. A battery module comprising:

a cartridge assembly including two or more battery cartridges as set forth in claim 1;

a box-shaped case having an opened front part and an inner space for inserting and mounting the cartridge assembly, the case being provided at least one of an upper end, a lower end, a left side, a right side, and a rear part thereof with a plurality of slits; and

a front plate attached to the opened front part of the case.

6. The battery module as set forth in claim 5, further comprising:

a battery management system (BMS) including a circuit for maintaining potential difference between the first and second unit cells at an appropriate level and preventing overcharging and/or overdischarging of the first and second unit cells, and/or

a printed circuit board (PCB) including a circuit for measuring a voltage and a temperature of the first and second unit cells.

7. The battery module as set forth in claim 6, wherein the BMS is mounted at a left side or a right side of the case, and the PCB is mounted at a rear surface of the front plate.

8. A high-output, large-capacity battery system manufactured by electrically connecting a plurality of battery modules as set forth in claim 5.