Piezoelectric composite with tapered beam

• US 7,880,370 B2
• Filed: 04/06/2010
• Issued: 02/01/2011
• Est. Priority Date: 11/23/2005
• Status: Expired due to Fees

• Current Assignee: Lord Corporation (Parker-Hannifin Corporation)
• Original Assignee: MicroStrain, Inc. (Spectris PLC)
• Inventors: Arms, Steven W., Churchill, David L.
• Primary Examiner(s): SanMartin; J.
• Application Number:
  US12/755,340
• Publication Number:
  US 20100194240A1
• Time in Patent Office: 301 Days
• Field of Search: 310330-332, 310/339
• US Class Current: 310/339
• CPC Class Codes: H02N 2/188 adapted for resonant operation
• CPC Class Codes: H10N 30/306 Cantilevers

Abstract

An energy harvesting system includes a composite structure that includes a base spring and a first piezoelectric element. The first piezoelectric element is mounted on the base spring. The base spring has a base spring thickness, a base spring length, and a base spring width. The base spring is for vibrating around an axis parallel to the base spring width. The base spring thickness varies from position to position along a direction parallel to the base spring length. The base spring thickness varies to provide the first piezoelectric element with constant strain when the base spring vibrates around the axis parallel to the base spring width.

Claims

1. An energy harvesting device, comprising a composite structure including a base spring and a piezoelectric structure, wherein said piezoelectric structure is mounted on said base spring, wherein said base spring has a base spring effective thickness, wherein said piezoelectric structure has a piezoelectric structure effective thickness, wherein said piezoelectric structure effective thickness is greater than said base spring effective thickness.

2. An energy harvesting device as recited in claim 1, wherein said base spring has a first side and a second side opposite said first side, wherein said piezoelectric structure includes a first piezoelectric element mounted on said first side and a second piezoelectric element mounted on said second side, wherein said piezoelectric structure effective thickness is about equal to a spacing between said first piezoelectric element and said second piezoelectric element.

3. An energy harvesting device as recited in claim 2, wherein said first side has a first side surface having elevated portions and a recessed portion, wherein said first piezoelectric element is bonded to said elevated portions.

4. An energy harvesting device, comprising a composite structure including a base spring and a first piezoelectric element, wherein said base spring includes a first side, wherein said first piezoelectric element is mounted on said first side, wherein said base spring has a base spring thickness, wherein said base spring thickness tapers, wherein said base spring has a base spring maximum thickness, wherein said first piezoelectric element has a first piezoelectric element thickness, wherein said base spring maximum thickness is greater than said first piezoelectric element thickness.

5. An energy harvesting device as recited in claim 4, further comprising a second piezoelectric element mounted on said base spring, wherein said second piezoelectric element has a second piezoelectric element thickness, wherein said base spring maximum thickness is greater than said second piezoelectric element thickness.

6. An energy harvesting device as recited in claim 5, wherein said base spring has a second side, wherein said second side is opposite said first side, wherein said second piezoelectric element is mounted on said second side.

7. An energy harvesting device, comprising a composite structure including a base spring and a first piezoelectric element, wherein said first piezoelectric element is mounted on said base spring, wherein said base spring has a base spring thickness, a base spring length, and a base spring width, wherein said base spring is for vibrating around an axis parallel to said base spring width, wherein said base spring thickness varies from position to position along a direction parallel to said base spring length, wherein said base spring thickness varies to provide said first piezoelectric element with constant strain when said base spring vibrates around said axis parallel to said base spring width.

8. An energy harvesting device as recited in claim 7, wherein said first piezoelectric element has a first piezoelectric element width, wherein said first piezoelectric element width is constant.

9. An energy harvesting device as recited in claim 8, wherein said base spring width is constant.

10. An energy harvesting device as recited in claim 7, wherein said base spring thickness varies linearly.

11. An energy harvesting device as recited in claim 7, wherein said composite structure further includes a proof mass and a device for providing automatic variation, wherein said proof mass is mounted on said base spring, wherein said composite structure has a composite structure natural frequency of vibration, wherein said device for automatic variation provides that said composite structure natural frequency is automatically adjustable.

12. An energy harvesting system as recited in claim 11, further comprising a substrate, wherein said composite structure is mounted on said substrate, wherein said substrate has a substrate vibration frequency, wherein said composite structure natural frequency is automatically adjustable to tune said composite structure to have a composite structure natural frequency about equal to said substrate vibration frequency.

13. An energy harvesting system as recited in claim 11, wherein said device for providing automatic variation includes said proof mass, wherein position of said proof mass on said base spring is automatically adjustable to provide said composite structure with a composite structure natural frequency that is about equal to said substrate vibration frequency.

14. An energy harvesting system as recited in claim 11, further comprising a controller, wherein a feedback signal from said piezoelectric element is used by said controller to automatically adjust said natural frequency of said composite structure.

15. An energy harvesting system as recited in claim 14, wherein said controller automatically adjusts said natural vibration frequency to about equal said substrate vibration frequency.

16. An energy harvesting system as recited in claim 14 wherein said controller automatically adjusts position of said mass on said base spring to provide said composite structure with a natural frequency about equal to said substrate vibration frequency.

17. An energy harvesting system as recited in claim 7, wherein said base spring has a base spring surface having elevated portions separated by a recessed portion, wherein said first piezoelectric element substantially crosses said recessed portion.

18. An energy harvesting system as recited in claim 17, wherein said first piezoelectric element is bonded to said elevated portions.

19. An energy harvesting system as recited in claim 18, wherein said base spring surface has a plurality of said recessed portions, wherein an elevated portion is located on both sides of each said recessed portion.

20. An energy harvesting system as recited in claim 17, wherein said first piezoelectric element extends across each of said recessed portions and is bonded to each of said elevated portions.

21. An energy harvesting system as recited in claim 17, wherein said base spring has a lower stiffness than said first piezoelectric element.

22. An energy harvesting system as recited in claim 17, wherein said base spring includes a long axis, wherein said recessed portions are arranged perpendicular to said long axis.

23. An energy harvesting system as recited in claim 17, wherein a low stiffness material is located within said recessed portion, wherein said piezoelectric element is bonded to said low stiffness material.

24. An energy harvesting system as recited in claim 17, wherein said base spring has a damping characteristic about equal to that of a base spring that does not have said recessed portion.

25. An energy harvesting system as recited in claim 17, further comprising a second piezoelectric element located in said recessed portion.

26. An energy harvesting system as recited in claim 25, wherein said second piezoelectric element includes a bulk piezoelectric material.

27. An energy harvesting system as recited in claim 26, wherein said bulk piezoelectric material includes a single crystal piezoelectric material.

28. An energy harvesting system as recited in claim 26, wherein said base spring surface has an elevated portion defining a level, wherein a portion of said bulk piezoelectric material is located at said level.

29. An energy harvesting system as recited in claim 17, further comprising a flex circuit having wiring, wherein said piezoelectric structure contacts said wiring within said recessed portion.

30. An energy harvesting system as recited in claim 29, wherein said flex circuit extends along an edge of said base spring.

31. An energy harvesting system as recited in claim 7, wherein said composite structure further comprises a second piezoelectric element.

32. An energy harvesting system as recited in claim 31, wherein said base spring has a first side and a second side, wherein said first piezoelectric element is located on said first side and wherein said second said piezoelectric element is located on said second side.

33. An energy harvesting system as recited in claim 32, further comprising two said first piezoelectric elements and two said second piezoelectric elements wherein said two first piezoelectric elements are located on said first side and said two second piezoelectric elements are located on said second side.

34. An energy harvesting system as recited in claim 33, wherein said two first piezoelectric elements located on said first side are stacked and wherein said two piezoelectric elements located on said second side are stacked.

35. An energy harvesting system as recited in claim 31, wherein said second piezoelectric element is stacked on said first said piezoelectric element.

36. An energy harvesting system as recited in claim 7, further comprising a plurality of piezoelectric elements and a plurality of rectifier bridges, wherein each of said plurality of piezoelectric elements is connected to a different one of said rectifier bridges.

37. An energy harvesting system as recited in claim 7, wherein said base spring is fabricated of a superelestic nickel titanium material.