Method of making a beverage from powdered material in a sealed capsule

• US 7,883,733 B2
• Filed: 07/08/2005
• Issued: 02/08/2011
• Est. Priority Date: 07/09/2004
• Status: Expired due to Fees

• Current Assignee: Lavazza S.p.A.
• Original Assignee: Lavazza S.p.A.
• Inventors: Cortese, Virginio
• Primary Examiner(s): WEIER, ANTHONY J
• Application Number:
  US11/631,915
• Publication Number:
  US 20090035438A1
• Time in Patent Office: 2,041 Days
• Field of Search: 426/590, 426/594, 426/78, 426/595, 426/596, 426/597, 426/433, 426/435
• US Class Current: 426/590
• CPC Class Codes: A47J 31/3628 Perforating means therefor
• CPC Class Codes: A47J 31/3633 Means to perform transfer from a loading position to an infusing position

Abstract

In a process employing a coffee machine, a sealed capsule is fed with a certain amount of axial clearance into a cup aligned along a horizontal axis with a pressurized-hot-water sprinkler, and is moved towards the sprinkler to press an annular flange of the sealed capsule in fluidtight manner against the sprinkler, to pierce a front sealing wall of the sealed capsule by means of a first piercing device, to feed pressurized hot water through the sealing wall to expand the sealed capsule axially and eliminate the axial clearance, and to bring an end wall of the sealed capsule into fluidtight contact with a second piercing device, and pierce the end wall against the second piercing device, so that coffee flows out through the second piercing device.

Claims

1. A method of making a beverage from powdered material in a cup-shaped sealed capsule (2), the method comprising the steps of inserting a said sealed capsule (2) between pressurized-hot-water dispensing means (11) and a cup (42) aligned with the dispensing means (11) along a horizontal axis (9), the insertion step being carried out by feeding the sealed capsule (2) downwards along an inlet conduit (52) into a first seat (67) defined between two elastically deformable jaws (63), and applying downward thrust to the sealed capsule (2) inside the first seat (67) to part the two jaws (63) and transfer the sealed capsule (2) from the first seat (67) to a second seat (68) coaxial with said axis (9) and also defined by said two jaws (63);

and the method further comprising the steps of piercing a sealing wall (6) fitted integrally to an outer annular flange (4) of the sealed capsule (2) by applying an axial force to said flange (4) and pushing the sealed capsule (2), still coaxial with said axis (9), axially against a first piercing device (21) carried by the dispensing means (11); and

piercing an end wall (5) of the sealed capsule (2) opposite to the sealing wall (6) by applying axial compression to the sealed capsule (2) to push the end wall (5) against a second piercing device (44) carried by the cup (42);

the axial compression being applied only after feeding pressurized hot water into the sealed capsule (2) through the pierced sealing wall (6).

2. A method as claimed in claim 1, and comprising the steps of retaining, by means of the two jaws (63), the sealed capsule (2) inside the second seat (68) in a position coaxial with the axis (9) and with the sealing wall (6) facing a sprinkler (13) having said first piercing device (21) and forming part of the dispensing means (11), and the annular flange (4) facing a free edge (43) of the cup (42);

producing a relative movement of the sprinkler (13) and the cup (42) along said axis (9) and towards one another, so as to bring said free edge (43) into contact with the annular flange (4), thus inserting the sealed capsule (2) with a certain amount of axial clearance inside the cup (42), to press the sealing wall (6) against said first piercing device (21) to pierce the sealing wall (6), and to connect the sealing wall (6) in fluidtight manner to the sprinkler (13); and

feeding pressurized hot water, by means of the dispensing means (11), through the pierced sealing wall (6) into the sealed capsule (2), so as to axially expand the sealed capsule (2) inside the cup (42) to eliminate said axial clearance and bring said end wall (5) into fluidtight contact with said second piercing device (44), so that the end wall is pierced by the second piercing device (44) to allow said beverage to flow out through the second piercing device (44).

3. A method as claimed in claim 2, wherein the sealed capsule (2) is inserted inside the cup (42) by transferring the sealed capsule (2) gradually from said second seat (68) to the cup (42), by the cup (42) parting the jaws (63) during the relative movement of the cup (42) towards the sprinkler (13).

4. A method as claimed in claim 2, wherein said relative movement is performed by moving the cup (42) towards the sprinkler (13), in opposition to elastic return means and by means of hydraulic thrust means (29), so that the sealing wall (6) is pierced by the first piercing device (21), and said flange (4) is gripped in fluidtight manner between the sprinkler (13) and the free edge (43) of the cup (42).

5. A method as claimed in claim 4, wherein the sealing wall (6) is pierced by the first piercing device (21) by moving the sprinkler (13), along said axis (9) and by means of the cup (42), between an extracted position, in which the sprinkler (13) covers the first piercing device (21), and a withdrawn position, in which the first piercing device (21) extends through the sprinkler (13).

6. A method as claimed in claim 4, wherein the hydraulic thrust means (29) are activated by said pressurized hot water fed into a variable-volume chamber (37) formed between an outer cylinder (30) and a piston (31), both coaxial with said axis (9);

the piston (31) being fitted integrally with the cup (42), and being connected in axially-sliding, angularly-fixed manner to the outer cylinder (30).

7. A method as claimed in claims 1, wherein said downward thrust is applied by moving a lid (58) of said inlet conduit (51) into a closed position closing the inlet conduit (52).